ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the domain of contemporary manufacturing excellence, the ZD - C36 Automated CNC Lathe by ZHIDECNC stands as a pioneering force, establishing new heights in precision, automation, and performance. This cutting-edge machine tool is meticulously crafted to address the multifaceted and rigorous demands of industries that seek superior machining quality with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe boasts a high-rigidity, low-center-of-gravity bed, integrally cast to ensure uncompromised stability during machining. It achieves a remarkable spindle end/radial runout of 0.002mm and positioning accuracy of 0.003mm. Such precision ensures every machined component adheres to the strictest quality standards, making it indispensable for applications where precision is paramount.
1.2 Advanced Automation
- Outfitted with an intricate material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating the efficient processing of diverse batches of workpieces in various geometries. It can be equipped with an optional full-scale automated production line, capable of supporting up to 10 machines. The auto chip conveyor and customizable storage bins amplify its automated prowess, minimizing manual intervention and boosting productivity.
1.3 High-Quality Components
- The machine is built with premium imported pneumatic components and a Mitsubishi control system. With the TK wire cup guide rail and imported servo turret, it ensures smooth, precise movements. Additionally, an online inspection device offers real-time machining process monitoring, preventing batch defects and enabling immediate corrective measures for consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 provides versatile pairing options, including an automatic bar feeder to enhance material handling. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be added, tailoring the machine to specific production needs, making it versatile for a vast array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Capable of processing bar stock with a maximum diameter of 34mm, and for automatic operations, a machining diameter reaching 200mm (85mm with automation) and a machining length up to 120mm (70mm with automation).
2.2 Spindle Specifications
- The spindle motor delivers a power range of 3.7/5.5KW, rotating at speeds from 60 to 6000 RPM. It's engineered for high torque and smooth operation, ensuring efficient material removal.
2.3 Axis Movements
- The X and Z axes both offer 145mm travel distances. Equipped with 3210 size ball screws for precise, repeatable positioning, the tool height is set at 20mm, all housed within a bed structure crafted for ultimate rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a footprint of 1600 x 1700mm and standing 2300mm tall, this machine weighs approximately 2400kg, offering a compact yet robust solution for diverse machining settings.
2.5 Standard and Optional Attachments
- Comes with standard attachments like a hydraulic chuck, rotary cylinder, 8-station turret, tool holders, pressure blocks, cooling system with water tank, full protective enclosure, lubrication system, material handling robot with conveyor, high-pressure pump, and oil mist collection. Optional enhancements include an automatic bar feeder, chip conveyor, online inspection, tool breakage detection, and automatic flipping mechanisms to elevate machine capabilities.
3. Applications
The ZD - C36 Automated CNC Lathe finds extensive applications across diverse industries, promising unparalleled performance and precision in various sectors, including but not limited to:
3.1 Automotive and Motorcycle Components
- In the automotive and motorcycle manufacturing realms, where precision is paramount, the ZD - C36 excels at machining engine parts, transmission components, and chassis parts. It handles complex geometries while maintaining impeccable tolerances, making it the quintessential choice for crafting components that meet rigorous performance and safety standards.
3.2 Pneumatic and Hydraulic Systems
- In the production of pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 lathe stands out with its precision and automation prowess, ensuring unwavering quality and dimensional fidelity. This is vital for the optimal functioning of these systems, which are pivotal in industrial machinery, automation equipment, and transportation.
3.3 Home Appliances and Sanitary Ware
- Manufacturing components for home appliances-washing machines, refrigerators, air conditioners-and sanitary ware products like faucets and showerheads demands high precision. The ZD - C36 adeptly produces these parts with superior surface finishes, enhancing the overall quality and aesthetic appeal of the final offerings.
3.4 Medical Devices
- In the medical domain, the crafting of surgical instruments, implants, and diagnostic equipment hinges on unparalleled precision and quality. The ZD - C36, with its advanced features and trustworthy performance, is perfectly suited for machining vital medical components, ensuring patient safety and the efficacy of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- Thanks to its high-speed machining, automated material handling, and real-time inspection capabilities, the ZD - C36 facilitates continuous, efficient production. Its ability to swiftly transition between varied workpiece geometries and batch sizes further elevates productivity, slashing production cycle times and boosting output.
4.2 Uncompromised Quality
- The ZD - C36, with its precision machining and integrated quality control systems, guarantees that each part meets or surpasses quality benchmarks. This minimizes rework and scrap, bolstering the reputation of manufacturers who depend on this machine for their production needs.
4.3 Cost-Effectiveness
- By minimizing human error, curtailing material waste, and amplifying production efficiency, the ZD - C36 delivers substantial long-term cost savings. The initial investment in this cutting-edge machine is swiftly recouped through enhanced productivity and quality.
4.4 Ease of Use and Integration
- Designed with user-friendliness as a priority, the ZD - C36 features a Mitsubishi control system that offers intuitive programming and operation. This enables operators to swiftly learn and master the machine. Furthermore, its modular design and compatibility with various automation peripherals ensure seamless integration into existing production lines.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a monumental advancement in the realm of precision machining technology. Seamlessly integrating cutting-edge features with steadfast reliability, this lathe offers unparalleled performance across a broad spectrum of applications. For manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial sector, the ZD - C36 emerges as an essential cornerstone. Whether tasked with executing high-volume production runs or handling the intricate machining of complex, precision-engineered components, the ZD - C36 is the definitive choice for those aspiring to achieve unprecedented excellence in machining operations.
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