Cutting-Edge Automated Machining with Built-in Gantry Manipulator System

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Delve into the Unparalleled Benefits and Innovative Features

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unparalleled stability and precision with our integrally cast, low-center-of-gravity bed, designed to minimize vibrations during intricate operations. Our meticulously engineered motion mechanism ensures each component fits with exceptional accuracy, while our innovative structure and advanced control techniques expertly manage thermal displacement. With spindle end/radius runout accuracy at an astonishing 0.002mm and positioning accuracy at 0.003mm, we meet the most rigorous demands of precision parts manufacturing.

• Highly automated integration: Revolutionize your production line with our state-of-the-art integrated feeding and loading/unloading manipulator, engineered for seamless automated operations in both mass production and small-batch diverse processes. This innovation significantly boosts productivity while dramatically lowering labor expenses. Our optional fully automated line supports grouping of up to 10 machine tools, pioneering unmanned processing environments where a single operator can oversee multiple units, driving cost-efficiency to new heights.
• High configuration and stability: Discover unmatched quality and stability with our use of premium imported pneumatic components, coupled with the trusted Mitsubishi system from Japan. Opt for the advanced controllers such as Mitsubishi EB0/M8D, offering unparalleled computing speed and precision. The TK wire cup guide rail and imported servo turret are designed to enhance processing accuracy and machine tool rigidity, ensuring flawless performance.
• Flexible combination and customization: Tailor your production line with our versatile automatic loading and unloading system, adaptable to your unique needs with options like automatic bar feeders. Explore a range of optional features including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to meet specific process requirements, enhancing the equipment's versatility and adaptability.
• Full protection and stable operation: Experience peace of mind with our high-caliber full-protection internal safeguards and durable sheet metal outer casing, effectively isolating the processing area to prevent chip and coolant splashes, assuring secure operations. Equipped with an automatic lubrication system, each moving part receives regular, precise lubrication, minimizing wear and ensuring enduring machine stability.

Application Fields

• Automotive parts processing: Excel in automotive component production with our machine's capability to process engine parts, transmission systems, and chassis components including shafts, discs, and gears, meeting the industry's stringent demands for precision and efficiency.
• Aerospace parts processing: Perfectly suited for the aerospace sector, our machine meticulously processes precision elements like aircraft engine blades, landing gear parts, and aerospace pipes, guaranteeing impeccable accuracy and part quality.
• Electronic equipment parts processing: Our machine expertly crafts small, high-precision components for electronic equipment, such as metal casings, connectors, and shafts for mobile phones and computers, satisfying the electronics industry's high standards for precision and surface quality.
• Medical device parts processing: Ideal for the medical industry, our machine delivers precision in manufacturing surgical instruments, implants, and device casings, ensuring the utmost safety and reliability for critical medical applications.

After-sales Service

• Installation and commissioning: Our skilled technicians ensure seamless installation and commissioning of your equipment on-site, guaranteeing optimal performance from day one.
• Training service: We offer comprehensive training services, empowering your operators with essential skills in equipment operation and maintenance to maximize efficiency and prolong service life.
• Warranty service: Enjoy peace of mind with our warranty service, offering free repairs or part replacements within the warranty period for any quality-related failures, ensuring your equipment remains in peak condition.
• Maintenance service: Develop a comprehensive and exceptional after-sales service network, swiftly addressing user maintenance requests with unmatched speed and efficiency. Deliver rapid, effective maintenance solutions to significantly minimize equipment downtime and maximize productivity.
• Reliable and Consistent Spare Parts Supply: Guarantee an ample stock of authentic factory spare parts and deliver timely, precise replacement services to users. This ensures seamless operation and peak performance of your equipment without interruption.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -