ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic arena of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a groundbreaking innovation. This exceptional machine tool redefines the paradigms of precision, automation, and performance, crafted meticulously to cater to the diverse and exacting demands of industries that mandate supreme-quality machining with unparalleled efficiency.
1. Key Features
1.1 Exceptional Precision
- The lathe boasts a robust high-rigidity, low-center-of-gravity bed, integrally cast to deliver unwavering machining stability. With a spindle end/radial runout of an astonishing 0.002mm and positioning accuracy reaching 0.003mm, this precision ensures every machined part adheres to the most exacting quality standards, making it indispensable for applications where precision is imperative.
1.2 Advanced Automation
- Armed with an advanced material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, facilitating effortless processing of workpieces in large or small batches with varying geometries. Additionally, it offers the option of a fully automated production line supporting up to ten machines, along with an automatic chip conveyor and customizable material storage bins, significantly augmenting automation, minimizing human intervention, and boosting productivity.
1.3 High-Quality Components
- The machine integrates premium imported pneumatic components alongside a Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure seamless and precise operations. An online inspection device enables real-time monitoring of the machining process, averting batch defects and allowing immediate corrective actions, ensuring consistently superior quality output.
1.4 Flexible Configuration
- The ZD - C36 presents adaptable configurations, with the ability to pair with an automatic bar feeder for enhanced material handling. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to satisfy specific production needs, rendering the lathe versatile for an extensive array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The ZD - C36 can process bar stock with a maximum diameter of 34mm. For operations involving automatic loading and unloading, the maximum machining diameter is 200mm (reduced to 85mm with automatic loading), and the maximum machining length is 120mm (70mm with automatic loading), offering significant flexibility in machining capability.
2.2 Spindle Specifications
- The spindle motor delivers a power output of 3.7/5.5KW, operating at speeds between 60 to 6000 RPM. Engineered for high torque and smooth functionality, the spindle ensures efficient material removal, contributing to optimized machining performance.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel distance of 145mm. Equipped with ball screws sized 3210, they guarantee precision and repeatability in positioning. The tool height is maintained at 20mm, with the overall bed structure designed to maximize rigidity and stability.
2.4 Machine Dimensions and Weight
- Occupying a space of 1600 x 1700mm with a height of 2300mm, the machine weighs approximately 2400kg. This compact yet robust design offers a powerful solution for diverse machining environments, optimizing space without compromising on performance.
2.5 Standard and Optional Attachments
- The ZD - C36 comes equipped with standard attachments including a hydraulic chuck, hydraulic rotary cylinder, an 8-station turret, two tool holders, eight pressure blocks, a cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. To further enhance functionality, optional attachments such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can be added, elevating the machine's versatility and productivity.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, seamlessly serving a wide array of industries with its state-of-the-art capabilities. Its applications are diverse, transcending various sectors, including but certainly not limited to:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle manufacturing domains, precise machining is the cornerstone of crafting engine parts, transmission components, and chassis elements. The ZD - C36 stands out as a superb choice, adept at managing intricate geometries while upholding stringent tolerances. This ensures the production of superior-quality components that align with the rigorous performance and safety benchmarks set by these dynamic industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to producing pneumatic and hydraulic cylinders, valves, and fittings, this lathe stands unrivaled with its combination of precision and automation. It guarantees consistent quality and dimensional fidelity, pivotal for the flawless operation of systems prevalent in industrial machinery, automation technology, and transportation.
3.3 Home Appliances and Sanitary Ware
- Manufacturing parts for home appliances like washing machines, refrigerators, and air conditioners, as well as sanitary ware like faucets and showerheads, demands exceptional precision. The ZD - C36 excels in this regard, delivering components with impeccable surface finishes that enhance both the quality and aesthetic appeal of the end products.
3.4 Medical Devices
- In the realm of medical manufacturing, where precision is paramount, the ZD - C36 shines. It is ideally suited for crafting surgical instruments, implants, and diagnostic apparatus with unmatched accuracy. Its advanced features ensure that medical components meet the highest standards for patient safety and medical efficacy.
4. Advantages
4.1 Enhanced Productivity
- Boasting high-speed machining, automated material handling, and real-time inspection, this lathe revolutionizes efficiency. It facilitates seamless transitions between diverse workpiece geometries and batch sizes, thereby slashing production cycle times and boosting overall output, making it an invaluable asset for any production facility.
4.2 Uncompromised Quality
- Thanks to its precision and integrated quality control, each component crafted by the ZD - C36 not only meets but often surpasses the required standards. This reduces the incidence of rework and waste, enhancing the manufacturing reputation and reliability for those who depend on this state-of-the-art equipment.
4.3 Cost-Effectiveness
- The ZD - C36 minimizes human error and material waste, significantly optimizing production efficiency. These attributes translate into substantial long-term cost savings, ensuring that the initial investment is quickly recouped through heightened productivity and quality improvements.
4.4 Ease of Use and Integration
- Engineered for simplicity, the machine features the intuitive Mitsubishi control system, enabling operators to swiftly grasp and execute its operations. Its modular design ensures seamless integration into existing production lines, complemented by compatibility with a range of automation peripherals, streamlining the manufacturing process.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC epitomizes a groundbreaking advancement in precision machining technology. With its cutting-edge features, dependable performance, and extensive applications, this remarkable machine becomes an indispensable resource for manufacturers striving to maintain a competitive edge in the ever-evolving industrial arena. Whether tasked with high-volume production runs or the intricate machining of complex, precision components, the ZD - C36 stands as the premier choice for attaining unparalleled excellence in machining operations.
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