ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In today's fast-evolving manufacturing landscape, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a beacon of innovation, setting unprecedented standards for precision, automation, and performance. This cutting-edge machine tool is meticulously engineered to cater to the diverse and exacting demands of industries that necessitate superior machining quality with exceptional efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe is designed with a high-rigidity, low-center-of-gravity bed, meticulously cast as a single piece to ensure unmatched stability during machining operations. The spindle end/radial runout is a remarkable 0.002mm, while the positioning accuracy is an extraordinary 0.003mm. Such precision ensures that every machined component meets the most rigorous quality standards, making it indispensable for applications where precision is critical.
1.2 Advanced Automation
- Featuring a state-of-the-art material handling system, the ZD - C36 seamlessly integrates with loading and unloading robots, allowing for uninterrupted processing of diverse workpiece batches. It offers optional configuration with a fully automated production line, accommodating up to 10 machines. With an automatic chip conveyor and customizable material storage, it minimizes human intervention, significantly amplifying productivity.
1.3 High-Quality Components
- The machine is equipped with high-grade imported pneumatic components and operates using a Mitsubishi control system. It boasts a TK wire cup guide rail and an imported servo turret for smooth, precise movements. It also includes an online inspection device for real-time process monitoring, which prevents batch defects and facilitates immediate adjustments, ensuring consistently superior quality.
1.4 Flexible Configuration
- Offering remarkable adaptability, the ZD - C36 can be paired with an automatic bar feeder to enhance material handling. Optional features like online measurement, tool breakage detection, and automatic flipping mechanisms can be tailored to specific production needs, making this lathe perfect for a broad spectrum of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- This lathe can handle bar stocks up to 34mm in diameter. During automatic operations, it can machine diameters up to 200mm (85mm with automatic features) and lengths up to 120mm (70mm with automatic features).
2.2 Spindle Specifications
- Equipped with a powerful spindle motor delivering 3.7/5.5KW, the spindle operates smoothly at speeds from 60 to 6000 RPM, offering high torque and efficient material removal.
2.3 Axis Movements
- The X-axis and Z-axis each provide a travel distance of 145mm. Both axes feature 3210 size ball screws, ensuring precise, repeatable positioning. The tool height is set at 20mm, and the bed structure is optimized for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- With a footprint of 1600 x 1700mm and a height of 2300mm, the machine weighs approximately 2400kg, offering a compact yet robust solution ideal for diverse machining environments.
2.5 Standard and Optional Attachments
- Standard attachments that come with this remarkable machine include an advanced hydraulic chuck, a versatile hydraulic rotary cylinder, an 8-station turret with two tool holders, and eight robust pressure blocks. It also features a sophisticated cooling system complete with an integrated water tank, a full protective enclosure for safety, and an automatic lubrication system to ensure optimal performance. Enhancing the automation, it includes a material handling robot with a conveyor belt, a high-pressure pump system, and an efficient oil mist collection system. To further elevate the functionality, optional attachments like an automatic bar feeder, an automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms are available, tailoring the machine to meet even the most complex demands.
3. Applications
The ZD - C36 Automated CNC Lathe showcases its versatility with extensive applications across a multitude of industries, ensuring precision and efficiency in every task:
3.1 Automotive and Motorcycle Components
- In the highly demanding automotive and motorcycle manufacturing sectors, the precision machining of engine parts, transmission components, and chassis parts is essential. The ZD - C36 excels in handling intricate geometries and maintaining exceptionally tight tolerances, making it the perfect choice for producing top-tier components that fulfill the rigorous performance and stringent safety standards required in these industries.
3.2 Pneumatic and Hydraulic Systems
- When it comes to the production of pneumatic and hydraulic cylinders, valves, and fittings, the ZD - C36 stands out with its precision and sophisticated automation capabilities. These attributes ensure unwavering quality and dimensional accuracy, vital for the optimal performance of systems utilized in industrial machinery, cutting-edge automation equipment, and modern transportation solutions.
3.3 Home Appliances and Sanitary Ware
- In the realm of home appliances such as washing machines, refrigerators, and air conditioners, as well as sanitary ware products like faucets and showerheads, high-precision machining is a must. The ZD - C36 effortlessly produces these components with superior surface finishes, significantly contributing to the overall quality and aesthetic appeal of the final products.
3.4 Medical Devices
- In the critical medical field, manufacturing surgical instruments, implants, and diagnostic equipment demands impeccable precision and superior quality. The ZD - C36, with its advanced features and dependable performance, is a prime choice for machining crucial medical components, ensuring the highest standards of patient safety and the effectiveness of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The ZD - C36 combines high-speed machining with automated material handling and real-time inspection capabilities, paving the way for uninterrupted and highly efficient production. Its quick adaptability to various workpiece geometries and batch sizes maximizes productivity, dramatically reducing production cycle times while boosting overall output to unprecedented levels.
4.2 Uncompromised Quality
- Thanks to its exceptional machining precision and integrated quality control systems, the ZD - C36 ensures that every machined part consistently meets or surpasses quality expectations. This not only minimizes the need for rework and scrap but also bolsters the reputation of manufacturers who rely on this unrivaled machine for their critical production processes.
4.3 Cost-Effectiveness
- The ZD - C36 is a model of cost-efficiency, significantly reducing human error and material waste while amplifying production efficiency. The initial investment in this cutting-edge machine tool is swiftly recouped through the enhanced productivity and superior quality it introduces to the manufacturing landscape.
4.4 Ease of Use and Integration
- Designed with the user in mind, the ZD - C36 features a Mitsubishi control system that offers intuitive programming and operation interfaces. This makes it easy for operators to quickly grasp and master the machine's functionalities. Its modular design and compatibility with various automation peripherals ensure seamless integration into existing production lines, making it a versatile addition to any manufacturing setup.
Product Description
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Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC represents a monumental advancement in the realm of precision machining technology. This cutting-edge marvel seamlessly merges state-of-the-art features with steadfast reliability, positioning itself as an indispensable powerhouse for manufacturers aspiring to maintain a competitive edge in today's ever-evolving industrial landscape. Whether tasked with high-volume production runs or the intricate machining of complex, precision components, the ZD - C36 stands as the quintessential choice for those aiming to achieve unparalleled excellence in machining operations.
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