Zd-C36 Intelligent High-Configuration CNC Lathe

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Point to Point Control
• Control Method: Open-Loop Control
• Numerical Control: CNC/MNC
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Spindle Speed: 6/6000min
• Weight: 2400kg
• Transport Package: Yes
• Specification: 1600*1700
• Trademark: ZHIDECNC
• Origin: China

Product Description

Here is a detailed explanation of the specific parameters of the ZD - C36 model automated CNC lathe:
Basic machine information:

Automated CNC Lathe

 

• High Precision: The high - rigidity integral casting low - center - of - gravity bed body ensures stable processing. The motion mechanism is precisely processed and assembled. The unique structure and control method ensure the minimum thermal deformation, with the spindle end/radial runout of 0.002mm and the positioning accuracy of 0.003mm.
• Automation: The machine tool is integrated with feeding and loading/unloading manipulators for large - batch or small - batch multi - variety processing. It can be optionally equipped with a fully automatic production line, supporting up to 10 machine tools in a group. Optional automatic chip conveyor and customizable material bin.
• High Configuration: Imported pneumatic components are adopted. It is equipped with Mitsubishi system, TK wire cup guide rail, imported servo turret, and online detection device, which can realize real - time detection of processed products and avoid the occurrence of batch defective products. At the same time, the automatic flipping function of the manipulator can realize the automatic completion of two processes by one machine. It can be flexibly matched with an automatic loading and unloading system.

 

Model	ZD - C36

• Model: ZD - C36, this is the specific model identifier for this CNC lathe, used to distinguish it from other models produced by the company.
• Weight: 2400kg (4800 jin), the relatively heavy weight indicates that the machine structure is solid and stable, effectively resisting vibrations and other interferences during processing, ensuring processing accuracy. At the same time, when moving and installing, appropriate handling equipment should be prepared according to this weight, and the carrying capacity of the installation site should be ensured to be sufficient.
Processing capabilities:
• Maximum processing diameter:
• The standard maximum processing diameter for bar materials is 34mm, meaning that during normal processing of bar materials, the diameter cannot exceed 34 millimeters, otherwise the machine may not be able to effectively complete the processing.
• The maximum processing diameter with automatic loading and unloading is 200mm/85mm, indicating that for different workpiece conditions, the maximum diameter that can be processed varies. For example, for certain specific shapes or requirements, the maximum processing diameter can be up to 200mm, while in another case it might be 85mm.
• Maximum processing length:
• Under normal circumstances, the maximum processing length is 120mm, that is, without using the automatic loading and unloading system, the longest workpiece that can be processed is 120 millimeters.
• With automatic loading and unloading, the maximum processing length is 70mm. After enabling the automatic loading and unloading system, due to the characteristics of the system and other factors, the longest workpiece that can be processed is 70 millimeters.
CNC system part:
• Controller: Mitsubishi E80/M80 (optional), these two controllers from Mitsubishi are well-known and have good performance. You can choose the appropriate one according to specific needs to precisely control the processing process of the lathe.
• Interface: A2 - 4 interface, this interface is used for connection and communication with other devices, such as connecting external detection devices for real-time monitoring of the processing status, connecting to an automated control system to achieve more efficient automated production, etc.
• Spindle motor: The power is 3.7/5.5KW, and the power can be switched as needed. The lower power of 3.7KW may be suitable for some processing scenarios with high precision requirements and relatively easy material cutting difficulties; the 5.5KW power is larger, and when processing hard and large workpieces, it can provide stronger power, driving the spindle to rotate the workpiece smoothly for cutting.
• Spindle speed: The range is 60 - 6000 rpm/min, and the speed can be flexibly adjusted. A low speed of around 60 rpm/min is suitable for processing large-diameter workpieces with high precision and surface roughness requirements, ensuring processing stability; a high speed of around 6000 rpm/min is beneficial for processing small-diameter workpieces or quickly removing large amounts of material, improving processing efficiency.
Spindle, turret, and travel aspects:
• Spindle:
• There are 8 stations, meaning that the turret can install 8 different tools, and during processing, the tools can be quickly switched through the turret for different process operations, improving processing efficiency.
• X-axis ball screw 3210, Z-axis ball screw 3210, ball screws are key components that control the movement of the spindle and tools, and their specifications affect the accuracy and stability of motion.
• X-axis travel is 145mm, controlling the movement distance of the tool in the lateral direction (vertical to the spindle axis), determining the size range of the workpiece in this direction, such as the depth of cut when turning the outer diameter of the workpiece, etc.
• Z-axis travel is 145mm, controlling the movement distance of the tool in the longitudinal direction (along the spindle axis), playing a decisive role in the cutting position of the workpiece length direction, and also affecting the maximum length of the workpiece that can be processed, etc.
Standard accessories:
• Standard hydraulic chuck, hydraulic rotary cylinder, and other accessories. The hydraulic chuck is used to clamp the workpiece, ensuring that the workpiece is fixed on the spindle; the hydraulic rotary cylinder works in conjunction with the hydraulic chuck to achieve clamping, releasing, and other actions. The 8-station servo turret facilitates tool installation and switching; there are 2 boring tool holders and 8 tool clamping blocks for fixing tools; the cooling pump and cooling water tank are used for cooling the processing process; the full protection sheet metal ensures operational safety; the automatic lubrication system ensures good lubrication of various parts of the machine tool; the feeding manipulator and conveyor belt are used for automatic loading and unloading (if the automatic loading and unloading system is selected).
These parameters comprehensively demonstrate the performance, processing capabilities, and accessories of the ZD - C36 model automated CNC lathe, helping users accurately understand whether the machine meets their production and processing needs.
1. Using standard conveyor belt inlet and out, about 70 pieces;
2. The workpiece adopts the three claw clamp clamp, the clamp clamp holds the
maximum outer diameter, to meet the processing of the two sequence of clamping;  3. Processing process: conveyor belt supply- - - -one sequence processing- - -   -online flip turn- - -two sequence processing- - -online detection
----Unloading to the conveyor belt;
4. Two processes and then the same equipment processing completed, unmanned  automatic processing;
5. The equipment has its own online detection function, can be
monitored for the product processing process, found the size will  immediately alarm;

 

standard layout
order numbe r	Main Part Name (Description )	ts	brand	quanti ty	remarks
1	lathe bed	ZD-C36	Meehanna	A
2	numerical control system	Mitsubishi	Mitsubishi	A set
3	Servo drive and electric motor	HG-E153S-D48	Mitsubishi	Two  sets
4	Spindle servo drive and electric motor	MY165-235CGDI2-01B000  /6 000	Mitsubishi	A set
5	lead screw	3210	Japan NSK/THK	Articl e 2
6	lead rail	30 / 35 rail (H, extended slide)	Japan THK	Two  sets
7	bearing	Special support bearing for ball rod (P4)	Japan NSK	2 To
8	main shaft bearing		Japan NSK	A set

 

9

DOTA

Servo horizontal type 8 station, with high pressure flushing

A set

 

High pressure flushing system Cold moving system lube oil system work light The original electrical Main pneumatic original Mechanical controller Robotic hand servo system band conveyor		Gear pump + filter element / / LED, IP67 protection level / / AM401-CPU1608TP MS1H1-75B30CB-A331Z Oil-resistant and anti-aging conveyor belt		ZD river  valley Schneider et al Japan SMC Huichuan Huichuan ZD	A set A set A set A set A batch of A batch of A set Two  sets A set	Standard / intermedi ate slots
order  number	parameter type		parameter values
1	Overall dimension of the whole line (length * width * height)		1600*1700* 1950
2	Single CNC lathe weight		About 2,400 KG
3	Voltage / air pressure		380V 50 HZ/ 0.6 Mpa

 

Additional configuration for product proofing
order  number	Main Part Name (Descript ion)	ts	brand	quantity	remarks
1	cam-ring chuck	5 Inch		One
2	Online flip	Pneumatic, displace ment		A set

 

 

		sensor
3	Multichan nel shunt  mechan ism	non- standard		A set
4	online  testing	non- standard		A set
5	hydraulic pressure  station	non- standard		A set
6	Water out of the cente r of  the spind le	non- standard		A set
7	Product proofin g tool  fixture	non- standard		A set

 

Installation conditions of the machine tool supporting equipment


(1) Ambient temperature : -10~ 50ºC ;
(2) Relative humidity : 20%~75% ;
(3) Vibration : the vibration acceleration is less than 0.5g ;
(4) Power supply : 3-phase 380V ± 10 ;
(5) Voltage fluctuation range : ± 10% ;
(6) Frequency : 50 HZ ;
Gas source required :
above 0.6 Mpa ; acceptance criteria
1. details are as follows :
1, the appearance of the machine tool no rust paint , no three leakage phenomenon ,
safe and reliable , reasonable layout and clean and standard , convenient operation and maintenance;
2 . The machine tool is rigid and reliable , is in normal operation , and meets the requirements of this technical agreement;
3. Check the performance , function and machining accuracy of the machine tool , and meet the requirements of the technical agreement and drawings;
4, the machine tool continuously run for 2 hours without fault after the trial cutting processing ,
5. Continuously process 20 pieces , the starting rate of the machine tool is 100 , and meet the requirements of the technical agreement and acceptance product drawings .
6 , installation and debugging and final acceptance can be by telephone or video
guidance , the buyer received the machine and accessories shall timely notify the
supplier , and by telephone guidance to assist installation machine debugging , and
provide technical support to provide convenient conditions , and ensure the integrity of the attachment , if the buyer factory and other problems cannot installation , according   to the factory date after a month shall be regarded as final acceptance;
After-sales service, training and delivery time
1. After-sales service and training services:
Warranty period for the machine tool after the acceptance of one year, one  year  for  the  machine  tool  for  damage  and  fault  free  damage  parts replacement, warranty human error caused by the cost of replacement parts, after the service, only charge parts cost, machine failure in 3 hours after receiving the repair  information telephone response,  in the telephone and video  can  not  solve  the  problem,  according  to  the  current  international situation,  in convenient  cases  to provide home  service, but all  expenses borne by the personnel travel.

 

After the equipment is sent by the demander, the supplier shall send the relevant technical materials and video training for equipment training,  installation and debugging,

 

2. Machine tool execution standard
GB/T16462.1-2007 "CNC lathe and turning center inspection conditions" part 1: horizontal machine tool geometric accuracy inspection and
GB/T16462.4-2007 "CNC lathe and turning Center inspection conditions"
Part 4: Positioning accuracy and repeated positioning accuracy inspection standard of linear rotation axis;
According to GB / T16462-1996 "CNC Lathes Precision Inspection" standard GB5226.1-2002 Mechanical safety. Mechanical and electrical equipment- -Part 1.
General technical conditions
 

inspecting item		Factory standard
positioning accuracy	X axle	0.003
	Z axle	0 003
Repeat position in g accuracy	X axle	±0.002
	Z axle	±0.002
Positive and negative difference	X axle	±0.002
	Z axle	±0.002

 

order numbe r	name	specifications and models	q u a nt it y
1	chuck  handle		A set	Put it in the accessory box
2	End face knife seat		A set	Put it in the machin e box
3	Boring  machine		Three  pieces	Pu t it in the accessory box
4	Boring knife  sleeve		Each 1 piece	Pu t it in the accessory box
5	Knife square combination  press block		Group 8	Pu t it in the machine box
6	parallels		Pay 4	Pu t it in the accessory box
9	horizontal plate		A set	Pu t it in the accessory box

 

10

inner hexagon spanner

Each 1 piece

Pu t it in the accessory box

 

1	operating in struction	Mechanical part (including qualificatio n certificate and packing list)	1 Book	Pu t it in the accessory box
2	operating in struction	Electrical part	1 Book	Pu t it in the accessory box
3	System operation manual		1 Book	Pu t it in the accessory box
4	System maintenance manual		1 Book	Pu t it in the accessory box
5	The knife tower instruction manual		1 Book	Pu t it in the accessory box
6	Card plate  specific at i on		1 Book	Pu t it in the accessory box
7	Oil cylinder instruction manual		1 Book	Pu t it in the accessory box

 

Standard accessories
 

NO	name Name	Quantity is Quantity
1.	Back g r o u n d editi n g fu n ctio n Back g r o u n d edit	1 set of One set
2.	Absol u te / i n c r eme n tal editi n g of Absol u te / i n c r eme n t ed it	1 set of One set
3.	X-axisdiameter / radius input "X" axisdiameter / radius	1 set of One set
4.	The decimal point is input to Decimal point inp ut	1 set of One set
5.	Constant surface cutting speed control for Constant surface speed control	1 set of One set
6.	Enter the tool offset value directly to the Direct inputof offset amount "A"	1 set of One set
7.	Single fixed loop Cannedcycle turning	1 set of One set

 

8.	Compound fixation back loop Multi repetitive cycles for turning	1 set of One set
9.	Tip tip arc compensation Tool nose radius compensation	1 set of One set
10.	Metric / metric conversion Switch Inch / metric conversion	1 set of One set
11.	Tool wear setting is Tool geometry offset and tool wear offset	1 set of One set
12.	G r aphical disp lay fu n ctio n Gr aphic disp lay	1 set of One set
13.	Self- diag n ostic fu n ctio n Au tomatic diag n osis	1 set of One set
14.	Return to the reference point / second reference point Reference / 2nd reference point retu rn	1 set of One set
15.	The CF card socket is Interface CF card	1 set of One set
16.	RS232 Interface, Interface RS-232	1 set of One set
17.	Processing time / quantity indicates functional Runhour / number ofparts dis play	1 set of One set
18.	Fast moving overload Rapid traverse override	1 set of One set
19.	Spring stylet device Collet Chuck	1 set of One set
20.	The spindle Cs contr ol the spindle Cs contr ol	1 set of One set
21.	Spindle orientation of the spindle positioning	1 set of One set
22.	Hydraulic clamping mechanism, Hyd. clamping lever agencies	1 set of One set
23.	The base base plate Tooling Plates	1 set of One set
24.	Left unilateral tool seat Single holder (L)	3 out of the three sea.
25.	Right unilateral tool seat Single holder (R)	2 sets of two sea.
26.	Bred tool holder holder	3 three sea
27.	Centralized lubrication unit Centralized lubrication device	1 set of One set
28.	Cutting oil filtration unit Cutting oil ins tallation	1 set of One set
29.	Working light, Work light	1 set of One set
30.	Signal lamp (3 colors) Signal lamp (3 colors)	1 set of One set
31.	C u tti n g oil ta n k : C u tti n g oil ta n k	1 set of One set
32.	Gr oun d foot Bed plates	1 set of One set

 

 

33.	tool Tool	1 set of One set
34.	hydraulic pressure station	1 set of One set
35.	2 years  of  Mitsubishi  warranty  period	The 1-year one year

Special matching
 

1,	High-pressure pump system (connected system, code control)	A set
2,	Electr ostatic oil mist collection system	A set
3,	Turkey engineering for product processing (tool, drilling fixture, knife holder)	A set
4,	Q u i lted ma n i p u lato r  a u tomat ic  o n l i n e  s y stem	A set