Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- Introducing the pinnacle of machining efficiency, the Dual-Spindle CNC Machining Center from Dalian Zhide CNC Technology Co., Ltd. Expertly crafted for high-volume manufacturing, this advanced center boasts dual spindles and dual channels, facilitating the simultaneous processing of two workpieces. This technological marvel elevates production efficiency to new heights. Its synchronized spindle operations ensure seamless processing, drastically cutting down production time while amplifying output.
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Items |
Unit |
ZD - G500 |
Workbench |
mm |
1000*460 |
T - slot (number width spacing) |
|
3*18*140 |
Maximum load - bearing capacity |
kg |
600 |
Travel |
mm |
800/500/540/540 |
X/Y/Z1/Z2 - axis stroke |
635 |
Distance from spindle center to column |
90 - 630 |
Distance from spindle end face to workbench |
500 |
Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Speed |
m/min |
48 |
X/Y/Z1/Z2 - axis rapid movement |
Precision |
mm |
0.005 |
Positioning accuracy |
0.003 |
Feed |
mm/min |
0 - 10000 |
Cutting feed |
- |
Linear guide rail |
Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
Tool magazine capacity |
mm |
Φ80 |
Maximum tool diameter (full - load) |
mm |
Φ160 |
Maximum tool diameter (adjacent) |
kg |
8 |
Maximum tool weight |
s |
1.6 |
System |
- |
Mitsubishi / New - generation |
System configuration |
- |
11*2 |
Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- The machine proudly features a dual-servo tool arm magazine designed for optimal speed and steadfast reliability in tool changes. This cutting-edge system minimizes downtime, ensuring uninterrupted and efficient machining operations. With an impressive capacity of 24×2, the dual manipulator magazine provides abundant storage for a diverse array of tools, enabling swift access to those needed for various machining procedures. This feature significantly enhances the machine's flexibility and boosts productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is expertly equipped with a tailored Mitsubishi system that allows for dual 2-axis bidirectional processing. Renowned for its exceptional precision in motion control, this system ensures accurate and stable machining of intricate components. Its intuitive programming interface and user-friendly operation simplify the setup and execution of machining tasks for operators. Furthermore, the system's inherent reliability and sophisticated diagnostic capabilities contribute to reduced maintenance, maximizing uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Customers can choose to augment the machine with a four-axis rotary table and brake tailstock, broadening its prowess in processing complex parts. The four-axis rotary table allows for multi-angle machining, enabling the creation of intricate geometries with remarkable precision. Meanwhile, the brake tailstock offers stable, rigid support during machining, especially critical for long or slender workpieces. This powerful combination is vital for industries like aerospace and automotive, which demand complex, high-precision components.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- The innovative four-axis lead screw is complemented by a central water outlet and high-pressure system, crucial for effective tool and workpiece cooling during machining. This system minimizes thermal deformation, ensuring consistent accuracy. The high-pressure water jet also serves as an efficient chip flushing mechanism, keeping the workspace clean and preventing chip build-up. This not only enhances the quality of the machined surface but also prolongs tool life and reduces the risk of breakage.
- Wide Range of Applications in Multiple Industries
- With its versatile design, the ZD-G500 is adept across numerous industries. In automotive, it expertly handles the production of engine components, transmission parts, and chassis elements with unmatched precision and efficiency. In aerospace, it masters the machining of critical parts such as turbine blades and structural components, complying with the most stringent quality and performance standards. For the electronics industry, it precisely crafts small and intricate parts for electronic devices. Moreover, it excels in producing components for construction machinery and pneumatic and hydraulic systems, delivering dependable and superior machining solutions across diverse manufacturing sectors.
The ZD-G500 dual-spindle vertical machining center seamlessly integrates state-of-the-art technology with adaptable configurations, presenting a comprehensive solution for mass production across various industries. Its advanced features and dependable performance make it the favored choice for manufacturers aiming to elevate productivity and product quality in the fiercely competitive global market of today.