Product ZD-G500: Attributes and Detailed Descriptions
- Dual-Spindle and Dual-Channel Machining Center
- This groundbreaking CNC Machining Center, the pinnacle of innovation, is brilliantly designed with dual spindles and dual channels, allowing the simultaneous processing of two workpieces. Experience a substantial leap in production efficiency, ideal for high-volume manufacturing demands. The synchronized operation of the spindles ensures seamless processing and significantly reduces production time, thereby boosting output and streamlining manufacturing operations.
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| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
- Worktable
- Size: 1000×460mm
- T-slot (number × width × spacing): 3×18×140mm
- Maximum load-bearing capacity: 600 Kg
- Spindle
- Spindle 1:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Spindle 2:
- Speed: 8000 rpm (belt drive) / 12000 rpm (direct drive)
- Taper: BT40
- Travel
- X/Y/Z1/Z2-axis stroke: 800/500/540/540mm
- Distance from spindle center to column: 635mm
- Distance from spindle end face to worktable: 90 - 630mm
- Dual-spindle distance: 500mm
- Relative distance between dual-spindles: 90 - 530mm
- Speed
- X/Y/Z1/Z2-axis rapid movement: 48 m/min
- Precision
- Positioning accuracy: ±0.005mm
- Repeat positioning accuracy: ±0.003mm
- Feed
- Cutting feed: 0 - 10000 mm/min
- Guide rail type: Linear guide rail
- Automatic Tool Changer (ATC)
- Tool magazine capacity: 24×2 (dual manipulator magazine)
- Maximum tool diameter (full-load): Φ80mm
- Maximum tool diameter (adjacent): Φ160mm
- Maximum tool weight: 8 Kg
- Tool change time: 1.6 s
- System
- System configuration: Mitsubishi/New-generation
- Motor Power
- Spindle motor power: 11 Kw × 2
- X/Y/Z1/Z2 three-axis motor power: 2.0/2.0/3.0/3.0 Kw
- Machine Tool
- Weight: 6800 Kg
- Size: 2800×2800×2650mm
- High-Speed and Stable Dual-Servo Tool Arm Magazine
- Equipped with a cutting-edge dual-servo tool arm magazine, this machine promises swift and steadfast tool change functionality. Its exceptional tool change speed significantly reduces downtime, ensuring seamless and efficient machining operations. Boasting a generous capacity of 24×2 in its dual manipulator magazine, it offers expansive storage for an array of tools. This design allows for rapid access to diverse tools needed for varied machining tasks, amplifying both flexibility and productivity.
- Precision-Engineered with Customized Mitsubishi System
- The ZD-G500 is distinguished by its tailored Mitsubishi system, facilitating dual 2-axis bidirectional processing. Celebrated for its high-precision motion control, this system guarantees accurate and stable machining of intricate components. Its intuitive programming interface, coupled with user-friendly operation, simplifies the setup and execution of machining tasks. Furthermore, the system's dependability and sophisticated diagnostic capabilities minimize maintenance needs while maximizing uptime.
- Optional Four-Axis Rotary Table and Brake Tailstock for Enhanced Versatility
- Enhance your machine's prowess by opting for a four-axis rotary table and brake tailstock, broadening its potential for processing complex parts. The four-axis rotary table facilitates multi-angle machining, enabling the creation of complex geometries with unmatched precision. Meanwhile, the brake tailstock delivers stable and robust support during operations, especially crucial for machining elongated or delicate workpieces. This combination is indispensable for sectors like aerospace and automotive, where the demand for complex, precision components is paramount.
- Advanced Four-Axis Lead Screw with Central Water Outlet and High-Pressure System
- Our advanced four-axis lead screw is ingeniously integrated with a central water outlet and a high-pressure system, optimizing machining performance. This system expertly cools both the tool and workpiece, mitigating thermal deformation and ensuring unwavering machining precision. Additionally, the high-pressure water jet acts as an efficient chip removal method, maintaining a clean work area and preventing chip buildup. This innovation not only enhances the surface quality of machined parts but also prolongs tool lifespan and minimizes the risk of tool damage.
- Wide Range of Applications in Multiple Industries
- The ZD-G500 stands as a versatile powerhouse, extensively employed across diverse industries. In the automotive realm, it excels in producing engine components, transmission parts, and chassis components with formidable precision and speed. Within the aerospace sector, it flawlessly machines critical elements like turbine blades and structural parts, adhering to the most rigorous quality and performance benchmarks. For electronics, it precisely crafts small, intricate parts vital to electronic devices. Furthermore, it adeptly supports the manufacturing of components in construction machinery, pneumatic and hydraulic systems, and beyond, delivering reliable, high-quality machining solutions for a broad spectrum of applications.
Product Description
Detailed Photos
The ZD-G500 dual-spindle vertical machining center is the epitome of innovation, merging state-of-the-art technology with adaptable configurations to offer an all-encompassing solution for mass production across various industries. Its superior features and consistent performance establish it as the top choice for manufacturers aiming to elevate productivity and product quality in the fiercely competitive global arena.
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