Automated Machining with Advanced Gantry Manipulator for Enhanced Accuracy

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the Unmatched Benefits of Choosing Our Cutting-Edge Solution

Product Description

Detailed Photos

 

• Precision Craftsmanship at Its Finest: Experience unparalleled stability with our integrally cast, low-center-of-gravity bed. This innovative design minimizes vibration, ensuring a rock-solid foundation for precision work. Our meticulously crafted motion mechanism delivers impeccable component alignment. Thanks to our cutting-edge structural design and control methods, thermal displacement is meticulously managed. Achieve precision part processing with spindle end/radius runout accuracy as fine as 0.002mm and positioning accuracy reaching an astonishing 0.003mm.

• Seamless Automation and Integration: Elevate your production capabilities with our integrated feeding and loading/unloading manipulator, perfect for both mass production and versatile small-batch processing. This automation marvel significantly boosts efficiency while slashing labor costs. Opt for our fully automated production line, capable of supporting up to 10 machine tools for streamlined operations, achieving unmanned processing. With this strategic setup, a single individual can effortlessly manage multiple devices, maximizing cost savings and performance.
• Premium Configuration and Unwavering Stability: Our equipment boasts imported pneumatic components, renowned for their unwavering quality and performance stability. The Mitsubishi system from Japan powers our controller, with options like the Mitsubishi EB0/M8D for optimal results. The numerical control system interface A2-4 offers rapid computing and precise control. Enhance your machining precision and rigidity with the TK wire cup guide rail and an imported servo turret.
• Tailored Flexibility and Custom Options: Customize your operations with our flexible automatic loading and unloading system, including options like an automatic bar feeder. Explore diverse functionalities such as automatic flipping, oil-water separation, online detection, and tool breakage monitoring. Tailor the equipment to your specific process needs for unmatched versatility and adaptability.
• Comprehensive Protection and Reliable Operation: Our full-protection internal systems and robust sheet metal outer cover create a secure barrier, isolating the processing area. This design prevents chip and coolant splatter, ensuring a safe, clean workspace. The machine's automatic lubrication system meticulously maintains each moving part, minimizing wear and ensuring flawless, consistent operation.

Diverse Application Fields

• Automotive Parts Mastery: Designed for precision work on automotive components, our machine handles everything from engine parts to transmission and chassis elements like shafts, discs, and gears, meeting the automotive industry's rigorous standards for precision and efficiency.
• Aerospace Precision Engineering: Our equipment is ideal for crafting aerospace components with unmatched precision. From aircraft engine blades to landing gear parts and aerospace pipes, achieve superior accuracy and quality for critical parts.
• Electronics Precision Fabrication: Delivering precision for the electronics industry, our machine excels at crafting small parts like metal casings, connectors, and shafts for mobile phones and computers, meeting high standards for accuracy and surface quality.
• Medical Device Excellence: Perfect for manufacturing precision medical components, including surgical instruments, implants, and device casings, ensuring medical device safety and reliability with exceptional craftsmanship.

Comprehensive After-sales Support

• Expert Installation and Commissioning: Our team of professional technicians ensures seamless installation and commissioning at your location, guaranteeing optimal equipment operation from day one.
• In-depth Training Services: Empower your team with comprehensive training on equipment operation and maintenance, enhancing efficiency and prolonging equipment lifespan through expert knowledge.
• Reliable Warranty Support: Benefit from our warranty service covering equipment quality issues, with complimentary repairs or part replacements during the warranty period to ensure peace of mind.
• Proactive Maintenance Services: Develop a comprehensive after-sales service network that swiftly addresses user maintenance requirements and delivers rapid yet efficient maintenance solutions, significantly minimizing equipment downtime and maximizing productivity.
• Spare parts supply: Guarantee a robust and ample supply of authentic original factory spare parts, ensuring users experience timely and precise spare parts replacement services. This commitment ensures the seamless and optimal operation of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -