Product Description
Detailed Photos
Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 Dual-Spindle Vertical Machining Center: A marvel of high-performance engineering, painstakingly developed by Dalian ZHIDECNC Technology Co., Ltd. This formidable machine showcases cutting-edge design philosophies and state-of-the-art manufacturing techniques, boasting unparalleled precision, robust rigidity, and extraordinary efficiency. Perfectly suited for the mass production of intricate components, it finds its versatile applications across a spectrum of industries such as automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Harness the power of dual high-speed spindles, enabling the simultaneous machining of two identical parts. This innovation significantly elevates processing efficiency, drastically reducing production cycles, and caters impeccably to the demands of high-volume manufacturing.
- Fast Tool Change System
- Experience unmatched agility with our dual-servo tool arm-style tool magazine, delivering rapid and steadfast tool changes. Boasting a tool capacity of 24 * 2 with dual-gripper technology, it accommodates a maximum tool diameter of 80mm for full tools and 160mm for adjacent tools. Withstanding a maximum tool weight of 8kg and a swift tool change time of merely 1.6 seconds, this system minimizes auxiliary processing time, streamlining operations effortlessly.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes are equipped with linear guides, achieving a rapid traverse speed of up to 48m/min, with positioning accuracy at a remarkable 0.005mm and repeat positioning accuracy at 0.003mm. This ensures impeccable precision in positioning and motion control, paving the way for high-precision processing.
- High - Precision Spindle
- With the ability to reach speeds of 8000rpm (belt) or a swift 12000rpm (direct drive) for spindles 1 and 2, depending on the mode, alongside a BT40 spindle taper, this system guarantees high-speed, high-precision cutting for any task.
- Stable Structural Design
- Designed with an eye for stability, the machine's overall structure is meticulously crafted from premium materials to ensure exceptional rigidity and stability. This minimizes vibrations and deformation, maintaining precise accuracy throughout the machining process.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Combined with the Mitsubishi customized system, this model achieves dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock further allow multi-axis linkage machining of complex components, meeting a diverse array of processing requirements.
- Center Water - out and High - Pressure System
- Our four-axis lead screw is innovatively equipped with a center water-out and high-pressure system, effectively cooling both tool and workpiece, sustaining the precision of processing, facilitating chip removal, and enhancing the quality of the machining surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm for belt-driven and a swift 12000rpm with direct drive
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: Lightning-fast 48m/min
- Positioning Accuracy: Highly precise 0.005mm
- Repeat Positioning Accuracy: Consistent 0.003mm
- Cutting Feed: Variable 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2; equipped with a dual-gripper tool magazine
- Maximum Tool Diameter (Full Tool): Up to 80mm
- Maximum Tool Diameter (Adjacent Tool): Spacious 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: Swift 1.6 seconds
(VI) System Configuration
- System: Cutting-edge Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: Robust 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: Power-packed 2.0/2.0/3.0/3.0Kw
- Machine Weight: Sturdy 6800kg
- Machine Size: Compact 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Ideal for the high-precision crafting of automotive engines, transmissions, and various components, significantly boosting efficiency and quality.
- Construction Machinery Industry: Expertly processes structural parts and components, ensuring they meet rigorous accuracy and strength standards.
- Aerospace Field: Excels in manufacturing precision components like aero-engine blades, meeting the aerospace industry's stringent performance demands.
- Electronics Industry: Perfect for producing high-precision housings and heat sinks, supporting efficient and precise electronic equipment manufacturing.
- Pneumatic and Hydraulic Industry: Specializes in crafting components like valves and pump bodies, maintaining exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a paragon in the CNC machine tool industry, seamlessly blending cutting-edge R&D, meticulous production, dynamic sales, and unparalleled service. Embodying the ethos of relentless pursuit of excellence and perfection, our company boasts formidable R&D capabilities, refined manufacturing craftsmanship, and a robust service infrastructure. Proudly, we have secured numerous national patents and ISO9001 international quality certifications, alongside the prestigious EU CE qualification certification. Our commitment to innovation is further demonstrated through collaborative technical research with global machine tool giants and partnerships with esteemed universities, merging production, academic learning, and groundbreaking research.At the heart of Dalian ZHIDECNC's mission is an unwavering dedication to delivering intelligent, autonomous technical solutions for CNC precision machine tools. We are passionate about crafting superior machine tools that not only meet but exceed user expectations, ensuring maximum value and unparalleled quality.
Opt for the ZD - G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision, and reliability. With this exceptional equipment, you also gain access to ZHIDECNC's comprehensive, top-tier service. We warmly welcome inquiries and purchases from our valued overseas clientele!
Audited Supplier 
){kind=link}