Advanced Automated Machining with Integrated Gantry Manipulator for Efficiency

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Introducing the Unmatched Product Advantages

Product Description

Detailed Photos

 

• High-Precision Processing Guarantee: Our integrally cast low-center-of-gravity bed is engineered to offer an unshakable foundation, significantly minimizing vibrations during intricate processing tasks. This enhances the precision of the finely tuned and assembled motion mechanism, ensuring top-notch fitting accuracy of each component. Employing a unique structural design and cutting-edge control methods, we effectively counteract thermal displacement. Our spindle end/radius runout precision is a remarkable 0.002mm, with positioning accuracy soaring to 0.003mm, meeting the highest standards demanded for the precision parts processing industry.

• Highly Automated Integration: Experience a new horizon in manufacturing with our integrated feeding and loading/unloading manipulator that revolutionizes automated operations for both mass production and small-batch, multi-variety processes. This innovation elevates production efficiency to new heights while dramatically slashing labor costs. Explore the option of an entirely automated production line, capable of supporting up to 10 machines in line-grouping, facilitating unmanned precision machining. Empower one employee to manage multiple devices effortlessly, a definitive asset in cost reduction and productivity surge.
• High Configuration and Stability: Our commitment to excellence is demonstrated with imported pneumatic components that assure exceptional reliability and consistent performance. Paired with the state-of-the-art Mitsubishi system from Japan, you can select between Mitsubishi EB0/M8D controllers. The advanced A2-4 interface on our numerical control system ensures blistering computation speeds and pinpoint control precision. The TK wire cup guide rail combined with an imported servo turret enhances the machine's processing accuracy and rigidity, setting a benchmark in engineering excellence.
• Flexible Combination and Customization: Tailor your production line to perfection with our versatile automatic loading and unloading system, adaptable to include options like an automatic bar feeder. Enhance your throughput with multiple optional functions such as automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize these features to align seamlessly with your unique processing demands, thereby amplifying the versatility and adaptability of your operation with unparalleled precision.
• Full Protection and Stable Operation: Our equipment is enveloped in high-quality full-protection internal systems and robust sheet metal outer covers, effectively isolating the processing area from external elements. This prevents chip and coolant splash, guaranteeing a safe and secure processing environment. Equipped with an automatic lubrication system, the machine ensures each moving part receives regular, precise lubrication, minimizing wear and maintaining unwavering stability during operations.

Application Fields

• Automotive Parts Processing: Ideal for crafting automotive components with precision, including engine, transmission, and chassis parts, such as shafts, discs, and gears. Our machines cater to the automotive industry's demand for high-precision and efficiency-driven part fabrication.
• Aerospace Parts Processing: Perfectly engineered for the aerospace sector, our technology excels in processing precision parts like aircraft engine blades, landing gear components, and aerospace tubing, ensuring unmatched processing accuracy and quality in every part produced.
• Electronic Equipment Parts Processing: Our systems are adept at handling small precision components for electronic devices, such as the metal casings, connectors, and shafts found in mobile phones and computers, meeting the electronics sector's demands for high-precision and superior surface quality.
• Medical Device Parts Processing: Specializing in the creation of precision parts for diverse medical devices, including surgical instruments, implants, and device casings. Our solutions ensure the utmost safety and reliability essential for medical device manufacturing.

After-Sales Service

• Installation and Commissioning: Our skilled technicians provide comprehensive installation and debugging services onsite to ensure your equipment operates flawlessly, right from the start.
• Training Service: We offer extensive training for operators, covering operations and maintenance to maximize the efficiency and longevity of your equipment, ensuring your team is well-versed in every aspect of equipment management.
• Warranty Service: Enjoy peace of mind with our warranty coverage, offering free repairs or part replacements for any issues arising from equipment quality during the warranty period, ensuring uninterrupted operations.
• Maintenance Service: Develop an impeccable after-sales service network, ensuring immediate response to user maintenance requests. Deliver swift and effective maintenance solutions to significantly minimize equipment downtime and enhance operational efficiency.
• Reliable Spare Parts Supply: Guarantee an abundant supply of authentic factory spare parts, offering users precise and prompt replacement services. This commitment ensures the continuous and optimal functionality of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -