High Precision: The high - rigidity integral casting low - center - of - gravity bed body ensures stable processing. The motion mechanism is precisely processed and assembled. The unique structure and control method ensure the minimum thermal deformation, with the spindle end/radial runout of 0.002mm and the positioning accuracy of 0.003mm.
Automation: The machine tool is integrated with feeding and loading/unloading manipulators for large - batch or small - batch multi - variety processing. It can be optionally equipped with a fully automatic production line, supporting up to 10 machine tools in a group. Optional automatic chip conveyor and customizable material bin.
High Configuration: Imported pneumatic components are adopted. It is equipped with Mitsubishi system, TK wire cup guide rail, imported servo turret, and online detection device, which can realize real - time detection of processed products and avoid the occurrence of batch defective products. At the same time, the automatic flipping function of the manipulator can realize the automatic completion of two processes by one machine. It can be flexibly matched with an automatic loading and unloading system.
The following is a detailed explanation of the specific parameters of the ZD - C36 model automated CNC lathe: Basic machine information • Model: ZD - C36, this is the specific model identifier for this CNC lathe, used to distinguish it from other different models produced by the company. • Weight: 2400kg (4800 jin), the relatively heavy weight indicates that the machine structure is solid and stable, effectively resisting vibrations and other interferences during processing, ensuring processing accuracy. At the same time, when moving and installing, appropriate handling equipment should be prepared according to this weight, and the carrying capacity of the installation site should be ensured to be sufficient. Processing capabilities related • Maximum processing diameter: • The standard maximum processing diameter for bar materials is 34mm, which means that during normal processing of bar materials, the diameter cannot exceed 34 millimeters. If it exceeds this size, the machine may not be able to effectively complete the processing. • The maximum processing diameter when using automatic loading and unloading is 200mm/85mm, indicating that for different types of workpieces, the maximum diameter that can be processed varies. For example, for a certain specific shape or requirement of the workpiece, the maximum can be processed up to 200mm, while another situation may be 85mm. • Maximum processing length: • Under normal circumstances, the maximum processing length is 120mm, that is, without using the automatic loading and unloading system, the longest workpiece that can be processed can reach 120 millimeters. • The maximum processing length when using automatic loading and unloading is 70mm. After enabling the automatic loading and unloading system, due to the characteristics of the system and other factors, the longest workpiece that can be processed is 70 millimeters. CNC system part • Controller: Mitsubishi E80/M80 (optional), these two controllers from Mitsubishi are well-known and have good performance. You can choose the appropriate one according to specific needs to precisely control the processing process of the lathe. • Interface: A2 - 4 interface, this interface is used for connection and communication with other devices, such as connecting external detection devices for real-time monitoring of the processing status, connecting with automated control systems to achieve more efficient automated production, etc. • Spindle motor: The power is 3.7/5.5KW, and the power can be switched as needed. The lower power of 3.7KW may be suitable for some processing scenarios with high precision requirements and relatively easy material cutting difficulties; the 5.5KW power is larger, and it can provide stronger power when processing hard and large workpieces, driving the spindle to drive the workpiece to rotate smoothly for cutting. • Spindle speed: The range is 60 - 6000 rpm/min, and the speed can be flexibly adjusted. A low speed of about 60 rpm/min is suitable for processing large-diameter workpieces with high precision and surface roughness requirements, ensuring processing stability; a high speed of about 6000 rpm/min is conducive to processing small-diameter workpieces or quickly removing a large amount of material, improving processing efficiency. Main spindle, tool turret, and travel aspects • Main spindle: • There are 8 stations, which means that the tool turret can install 8 different tools. During processing, the tools can be quickly switched through the turret for different process operations, improving processing efficiency. • X-axis ball screw 3210, Z-axis ball screw 3210, ball screws are key components that control the movement of the main spindle and tools, and their specifications affect the accuracy and stability of movement. • X-axis travel 145mm, controls the movement distance of the tool in the lateral direction (vertical to the main spindle axis), determining the size range of the workpiece in this direction, such as the depth of cut when turning the outer diameter of the workpiece, etc. • Z-axis travel 145mm, controls the movement distance of the tool in the longitudinal direction (along the main spindle axis), plays a decisive role in the cutting position of the workpiece in the length direction, and also affects the maximum length of the workpiece that can be processed, etc. Standard accessories • Standard hydraulic chuck, hydraulic rotary cylinder, and a series of other accessories. The hydraulic chuck is used to clamp the workpiece, ensuring that the workpiece is fixed on the main spindle; the hydraulic rotary cylinder cooperates with the hydraulic chuck to perform actions such as clamping and releasing. The 8-station servo turret facilitates tool installation and switching; 2 boring tool holders and 8 clamping blocks are used to fix the tools; the cooling pump and cooling water tank are used to cool the processing process; the full protection sheet metal ensures operational safety; the automatic lubrication system ensures good lubrication of various parts of the machine tool; the feeding manipulator and conveyor belt are used for automatic loading and unloading (if the automatic loading and unloading system is optional). These parameters comprehensively demonstrate the performance, processing capabilities, and accessories of the ZD - C36 model automated CNC lathe, helping users accurately understand whether the machine tool meets their production and processing needs.
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