ZD-65GY Machining Center: A Premier Selection for Superior High-Performance Machining
Introducing the ZD-65GY machining center by Dalian Zhide Numerical Control Technology Co., Ltd. - a state-of-the-art machine tool that seamlessly merges cutting-edge technology with masterful craftsmanship. Delivering efficient, high-precision solutions tailored to the diverse processing demands across various industries, this equipment truly stands as an epitome of engineering excellence.
Unmatched Machining Power and Capability
- Expansive Worktable with Impressive Load-Bearing Strength: Featuring a worktable with dimensions of 700×420mm and an extraordinary load capacity of up to 400kg, this robust platform adeptly accommodates a wide array of moderately sized workpieces, ensuring steadfast support throughout the machining operation. Whether tackling mechanical components, substantial structural parts, or hefty disc elements, the worktable excels in facilitating precise milling, drilling, and other intricate machining tasks.
- Generous Stroke Range for Versatile Machining Applications: Boasting an X-axis stroke of 620mm, a Y-axis stroke of 420mm, and a Z-axis stroke of 330mm, the machine's meticulous stroke design empowers it to deftly handle parts with intricate shapes and features. Particularly advantageous in mold making, it provides exceptional maneuverability for deep cavities, multi-angled contours, and strategically positioned holes, thereby ensuring reliable and precise machining.
Precision-Driven Machining Accuracy of the Highest Order
| Item |
Parameter |
| Maximum Rotational Speed |
4000/4500rpm |
| Nose End |
A2 - 6/A2 - 5 |
| Maximum Through - Hole Diameter of Main/Auxiliary Shaft |
Ø66mm/Ø52mm |
| Maximum Swing Diameter over Bed |
Ø320mm |
| Maximum Swing Diameter of Main/Auxiliary Spindle |
Ø280mm |
| Maximum Travel of X1/X2 Axis |
250/250mm |
| Maximum Travel of 1/Y2 Axis |
±45mm |
| Maximum Travel of Z1/Z2/B Axis |
300/550/640mm |
| Length of Machining Workpiece |
500mm |
| Minimum Feed Unit of X1/Z1/Z2 Axis |
0.001 |
| Maximum Moving Speed (X/Y/Z Axis) |
25m/min |
| Run - out of Spindle Nose End |
≤0.003mm |
| Turret Structure |
Power Turret BM55 |
| Number of Tools |
24 (up and down turrets) |
| Tool Configuration (Outer - circle Tool Holder of Main/Auxiliary Shaft) |
25×25mm |
| Tool Configuration (Inner - hole Tool Holder of Main/Auxiliary Shaft) |
Ø32mm |
| System |
SYNTEC 220TB |
| Equipment Type |
Double - spindle, double - Y - axis, double - power - turret turning - milling complex |
| Shape and Size (Weight) |
Approximately 7200KG |
- Cutting-Edge Spindle System Guarantees Unwavering Machining Precision: Equipped with a BT30 spindle that achieves a phenomenal speed of up to 18,000rpm, the direct drive configuration significantly curtails transmission errors, preserving the spindle's precision even at high speeds. Throughout the machining operation, this high-precision spindle ensures that each cut is executed with exactitude, producing parts with superior surface finishes and unparalleled dimensional accuracy. For instance, when crafting critical components like the journal of shaft parts or the end face of disc parts, the exceptional precision of this system allows for achieving extremely tight dimensional and positional tolerances.
- High-Precision Axis System Ensures Impeccable Positioning Precision: Utilizing high-precision ball screws and linear guides for X, Y, and Z axes, along with advanced assembly techniques, the machine achieves positioning accuracy reaching an impressive 0.005mm. This precision is crucial for machining parts demanding extraordinary positional accuracy, such as circuit board mounting holes or mechanical component positioning holes. The machine meticulously controls cutter positioning, ensuring each feature's positional accuracy. Furthermore, the machine's exceptional repeat positioning accuracy guarantees consistent results when producing identical parts or repeatedly executing the same machining process.
State-of-the-Art CNC System Integration
- Robust CNC System Facilitates Seamlessly Efficient Machining: Harness the power of the Mitsubishi/Syntec CNC system, renowned for its formidable computing capabilities and extensive functional instructions. The straightforward, intuitive interface allows operators to easily program and oversee the machining process. Supporting advanced high-speed and high-precision functions like cutter radius compensation and three-dimensional cutter compensation, the CNC system excels in processing intricate geometric shapes, such as automotive part contours or aerospace component complexities. By accurately calculating the cutter path based on design specifications, the system refines the machining process, enhancing efficiency without compromising accuracy.
Steadfast Machine Tool Architecture
- Premium-Grade Castings and Meticulous Treatment for Unyielding Stability: The machine's principal components leverage premium-grade castings, subjected to aging processes to effectively mitigate internal stress. This resilient casting structure imparts exceptional rigidity and stability, enabling the machine tool to withstand deformation during prolonged use, thereby safeguarding the enduring accuracy of machine operations. Whether engaged in continuous long-term operation, such as mass production, the robust casting structure ensures consistent high-level machining precision.
- Optimal Layout and Reinforcement Design Enhance Efficiency: The ZD-65GY boasts a meticulously crafted structure layout, ensuring every component fits seamlessly together. Key elements, such as the column and the bed, utilize reinforcing ribs to significantly boost machine tool rigidity, minimizing vibration throughout the machining process. Furthermore, the intelligently engineered heat dissipation channel design effectively mitigates thermal deformation's impact on machining precision, guaranteeing that the machine tool consistently delivers stable performance across diverse working environments.
Versatile Configuration Choices
- Versatile Tool System Accommodates Various Machining Tasks: Tailored to the BT30 tool system, this machine tool offers users the flexibility to select an array of tools, including milling cutters, drills, and taps, based on specific machining tasks. The ZD-65GY effortlessly tackles a wide range of machining processes, from face milling and contour milling to drilling and tapping, catering to the diverse machining needs across industries and components. For instance, when dealing with parts of varying materials and shapes, the machine allows for optimal tool selection to achieve high-efficiency machining.
- Advanced Automation Options Elevate Production Output: Options for automation loading and unloading equipment, along with an automatic tool changer, are available to streamline mass production operations. The seamless integration of automation equipment with the machine tool markedly boosts production efficiency while cutting down on labor costs. The automatic tool changer further elevates the automation level of the machining process, significantly reducing auxiliary machining time and consequently enhancing overall machining productivity.
Dependable Quality Assurance
- Rigorous Quality Inspection Process Ensures Excellence: Within the ZD-65GY production realm, Dalian Zhide Numerical Control Technology Co., Ltd. has implemented a stringent quality inspection protocol. Beginning with the meticulous screening and inspection of raw materials, advancing to precision checks during parts processing, and culminating in comprehensive performance evaluations post full machine assembly, each stage is scrutinized to ensure quality. For instance, post-spindle assembly, rigorous dynamic balance assessments and precision tests are conducted to certify that spindle quality and performance align with the stringent standards set.
- Comprehensive After-Sales Service System Secures User Experience: Our company deploys a specialized after-sales service team dedicated to delivering extensive technical assistance and support. Throughout equipment installation and commissioning phases, our on-site after-sales personnel provide guidance to ensure accurate installation and seamless operation. Additionally, we offer operational training to familiarize operators with machine tool functionalities and maintenance essentials. During equipment usage, the after-sales service team promptly addresses maintenance requirements, offering efficient support to ensure uninterrupted user production. Furthermore, routine user visits are conducted to gather feedback, driving the continuous enhancement of product and service quality.
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