Precision Automated Machining Featuring Gantry Manipulator for High Output

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Discover the Unrivaled Advantages of Our Product

Product Description

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• High-Precision Processing Assurance: The integrally cast low-center-of-gravity bed delivers an exceptionally stable base, minimizing vibration during machining. Each component integrates seamlessly thanks to the precisely manufactured and mounted motion mechanism, ensuring unparalleled fitting precision. Our innovative structure and advanced control method expertly manage thermal displacement, achieving unparalleled spindle end/radius runout precision of 0.002mm and positioning accuracy of 0.003mm, exceeding standards for high-precision part fabrication.

• Seamless Automation Integration: The sophisticated integration of feeding and loading/unloading manipulators revolutionizes automated operations, whether for mass production or small-batch, multi-variety manufacturing. This significantly elevates production efficiency while slashing labor costs. Opt for our fully automated production line, capable of supporting up to 10 machine tools in a cohesive group, and experience true unmanned processing. With the ability for a single operator to manage multiple machines, this is a formidable solution for cost reduction and operational efficiency.
• Superior Configuration and Robust Stability: Utilizing imported pneumatic components known for their impeccable quality and consistency, our machine shines. Powered by Japan's renowned Mitsubishi system, choose between Mitsubishi EB0/M8D controllers with A2-4 interface for rapid computation and precise control. Enhanced by the TK wire cup guide rail and imported servo turret, processing accuracy and machine rigidity reach new heights.
• Adaptable Combinations and Bespoke Customization: Tailor your production experience with our flexible automatic loading and unloading systems, like the automatic bar feeder. Benefit from numerous optional features-automatic flipping, oil-water separation, online detection, and tool breakage alerts-customizable to your specific process needs. This versatility boosts the equipment's adaptability and efficiency.
• Comprehensive Protection and Consistent Performance: Engineered with premium full-protection interior enclosures and a sleek sheet metal exterior, the processing area is securely isolated, preventing chip and coolant dispersal and ensuring safe operations. The integrated automatic lubrication system delivers precise and timely lubrication to all moving parts, minimizing wear and guaranteeing consistent machine tool performance.

Application Fields

• Automotive Parts Fabrication: Perfect for crafting automotive components like engine, transmission, and chassis parts, including shafts, discs, and gears. It meets the automotive industry's stringent demands for high-precision and efficient part production.
• Aerospace Parts Fabrication: Ideally suited for the aerospace industry, processing precision components such as aircraft engine blades, landing gear parts, and aerospace tubing, assuring impeccable part accuracy and quality.
• Electronic Equipment Component Fabrication: Capable of producing small precision parts for electronic devices, like metal casings, connectors, and shafts for phones and computers, aligning with the electronics sector's high-precision and surface quality standards.
• Medical Device Component Fabrication: Essential for producing various precision components in medical devices, such as surgical tools, implants, and device cases, ensuring the utmost in medical device safety and dependability.

After-Sales Support

• Installation and Commissioning: Our expert technicians provide on-site installation and calibration services to ensure your equipment operates at peak performance.
• Comprehensive Training Services: We offer extensive operation and maintenance training, empowering users to master equipment handling and upkeep, thereby enhancing operational efficiency and equipment longevity.
• Warranty Services: Enjoy a comprehensive warranty period that offers free repairs or part replacements for any equipment quality-related failures, ensuring peace of mind.
• Maintenance Service: Establish an impeccable after-sales service network to swiftly address user maintenance needs. Deliver rapid, efficient maintenance services to significantly minimize equipment downtime and maximize operational efficiency.
• Spare Parts Supply: Guarantee an ample stock of genuine factory spare parts and offer users prompt, precise spare parts replacement services. This ensures the seamless and reliable operation of the equipment at all times.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -