High-Precision Automated Machining with Integrated Gantry Manipulator Design

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of our High-Precision Automated Machining, featuring an innovative Integrated Gantry Manipulator Design. This cutting-edge technology delivers precision engineering, ensuring exceptional accuracy and efficiency in every operation. Elevate your production capabilities with our state-of-the-art solution, designed to optimize performance and maximize output in even the most demanding environments.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unparalleled precision with our integrally cast low-center-of-gravity bed, offering a rock-solid foundation that significantly minimizes vibrations during processing. Our meticulously crafted motion mechanism ensures impeccable fitting accuracy of each component. With an innovative structure and control method, thermal displacement is effectively managed. Our spindle end/radius runout maintains an incredible accuracy of 0.002mm, while positioning accuracy hits a remarkable 0.003mm, satisfying the most demanding standards for ultra-precise component fabrication.

• Highly automated integration: Unleash the power of automation with our integrated feeding, loading, and unloading manipulator, which streamlines operations for both mass production and small-batch multi-variety processing. This innovation not only boosts production efficiency but also slashes labor costs. Opt for our fully automated production line capable of supporting up to 10 machine tools for seamless grouping, achieving stellar unmanned processing. Manage multiple devices with minimal personnel, making it an essential solution for significant cost savings and productivity enhancements.
• High configuration and stability: Our machines boast premium imported pneumatic components known for their exceptional reliability and stable performance. Equipped with the esteemed Mitsubishi system from Japan, customers can choose between the Mitsubishi EB0/M8D controller, renowned for its rapid computing speed and precise control. The TK wire cup guide rail and imported servo turret further elevate processing precision and machine tool rigidity, ensuring your operations run smoothly and efficiently.
• Flexible combination and customization: Tailor your operations to perfection with our adaptable automatic loading and unloading system, featuring options like an automatic bar feeder. Enhance functionality with various optional features such as automatic flipping, oil-water separation, online detection, and tool breakage detection. Customizable to meet specific process requirements, these features boost the versatility and adaptability of your equipment, allowing you to cater to diverse production demands seamlessly.
• Full protection and stable operation: Enjoy unparalleled safety and reliability with our comprehensive internal protection and sturdy sheet metal outer cover, effectively isolating the processing area and eliminating chip and coolant splatter. Our machine tools come equipped with an automatic lubrication system, diligently lubricating each moving part at regular intervals, minimizing wear and ensuring the machine's stable, long-lasting operation.

Application Fields

• Automotive parts processing: Perfectly suited for crafting automotive parts such as engines, transmissions, and chassis components, including shafts, discs, and gears. Our machines meet the automotive industry's stringent demands for high-precision and high-efficiency part processing.
• Aerospace parts processing: Designed to excel in the aerospace sector, our machines handle precision parts like aircraft engine blades, landing gear components, and aerospace pipes, guaranteeing impeccable processing accuracy and quality.
• Electronic equipment parts processing: Masterfully process small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. Our technology meets the electronics industry's exacting standards for high precision and exceptional surface quality.
• Medical device parts processing: Our machines are ideal for crafting various precision components in the medical field, such as surgical tools, implants, and medical device casings, ensuring these critical items meet the highest standards of safety and reliability.

After-sales Service

• Installation and commissioning: Our expert technicians provide comprehensive installation and debugging services at your site, ensuring your equipment operates flawlessly from day one.
• Training service: We offer in-depth operation and maintenance training, empowering your operators with the knowledge to maximize equipment efficiency and prolong its service life.
• Warranty service: Enjoy peace of mind with our equipment warranty, covering free repairs or part replacement for any faults due to quality issues during the warranty period.
• Maintenance service: Establish a flawless after-sales service network, ensuring rapid responses to user maintenance needs. Deliver swift and efficient maintenance services to significantly minimize equipment downtime, thus enhancing operational efficiency.
• Provision of Spare Parts: Guarantee a plentiful and consistent supply of genuine factory spare parts, offering users prompt and precise replacement services. This proactive approach ensures the seamless and reliable operation of the equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -