Versatile Automated Machining with Built-in Gantry Manipulator for Production

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Unveiling the Unmatched Advantages of Our Product

Product Description

Detailed Photos

 

• Uncompromising High-Precision Processing Assurance: The integrally cast low-center-of-gravity bed serves as an unwavering and stable foundation, expertly minimizing vibrations during the machining process. Precision-crafted and flawlessly assembled, the motion mechanism ensures impeccable fitting accuracy for each component. With its innovative structure and control method, it adeptly controls thermal displacement. The spindle end/radius runout accuracy is an astonishing 0.002mm, while the positioning accuracy achieves a remarkable 0.003mm, fully catering to the exacting standards of precision parts processing.

• Seamless Highly Automated Integration: The integrated feeding and loading/unloading manipulator facilitates streamlined automated operations, perfectly tailored for mass production or versatile small-batch processing. This significantly elevates production efficiency while slashing labor costs. Furthermore, an optional fully automated production line can operate up to 10 machine tools concurrently, creating an unmanned processing powerhouse. A single individual can effortlessly oversee multiple devices, making it an essential asset for cutting costs and boosting efficiency.
• Robust High Configuration and Stability: Utilization of imported pneumatic components guarantees exceptional reliability and stable performance. With Japan's renowned Mitsubishi system, and options like the Mitsubishi EB0/M8D, the controller and numerical control system interface, A2-4, offer superior speed and control accuracy. The incorporation of the TK wire cup guide rail and imported servo turret further enhances the machine tool's processing precision and structural rigidity.
• Adaptable Flexible Combination and Customization: Tailor your production line with a flexibly combinable automatic loading and unloading system, such as an automatic bar feeder. Benefit from a host of optional features like automatic flipping, oil-water separation, online detection, and tool breakage detection. These customizable options align with specific user process requirements, maximizing equipment versatility and adaptability.
• Comprehensive Full Protection and Stable Operation: Fortified with high-quality full-protection internal shielding and a robust sheet metal outer cover, it effectively isolates the processing area, preventing chips and coolant from splashing and ensuring safe, uninterrupted operation. The machine tool is equipped with an automated lubrication system, providing consistent and precise lubrication to each moving part, reducing wear and maintaining stable machine operation.

Application Fields

• Precision Automotive Parts Processing: Masterfully processes automotive components such as engines, transmissions, and chassis parts, including shafts, discs, and gears. It meets the automotive industry's demanding standards for high precision and efficiency in parts processing.
• Advanced Aerospace Parts Processing: Perfectly suited for the aerospace sector, processing intricate parts like aircraft engine blades, landing gear components, and aerospace pipes, ensuring impeccable accuracy and quality.
• High-Tech Electronic Equipment Parts Processing: Skillfully handles the processing of small precision parts in electronic devices, including mobile phone and computer metal casings, connectors, and shafts, fulfilling the electronics industry's high standards for precision and surface quality.
• Critical Medical Device Parts Processing: Capable of crafting various precision parts for medical devices, such as surgical tools, implants, and device casings, ensuring the utmost safety and reliability of medical equipment.

Comprehensive After-sales Service

• Expert Installation and Commissioning: Qualified technicians ensure seamless installation and precise debugging at the user's location, guaranteeing optimal equipment operation.
• Insightful Training Service: Comprehensive training on operations and maintenance empowers users to master equipment handling, enhancing efficiency and extending service life.
• Reliable Warranty Service: Offers a stipulated warranty period with complimentary repairs or part replacements for any faults arising from equipment quality issues.
• Efficient Maintenance Service: Develop a comprehensive and flawless after-sales service network designed to swiftly address user maintenance demands. Our commitment is to deliver rapid and efficient maintenance solutions, aimed at minimizing equipment downtime and maximizing operational continuity.
• Spare Parts Supply: Guarantee a robust and plentiful stock of original manufacturer spare parts. We are dedicated to offering users timely and precise spare parts replacement services, ensuring the seamless and uninterrupted operation of all equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -