Zd-G400 Intelligently Control Double Spindles · Drilling and Milling Pioneer Station

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-G400
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Semi-Closed Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.003-0.005
• Performance Classification: High-End CNC Machine Tools
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Net Weight of Machine Tool: 3900kg
• Spindle Motor Power: 5.5/7.5*2kw
• Knife Storage Capacity: 21+21double Knife Magazine
• System Configuration: Mitsubishi
• Transport Package: Yes
• Specification: 2000*2000*2100
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 200

Product Description

 

1. Equipment characteristics

1. Double spindle drill and attack processing center, can do two same parts at the same time, improve the double processing efficiency;

1. A set of numerical control system, processing two units, convenient operation and energy saving;
2. Double Z axis independent structure, can be the two spindle tool length automatic compensation.
3. Double spindle structure can be two same parts milling, drilling, boring, tapping and other processes processing;

1. Standard configuration of high-speed double-spindle rotation speed: 20,000 rpm / min
2. Double knife library structure, can be fast automatic knife change.

1. High power machine cooling pump ensures sufficient flushing capacity.

1. The fully sealed protective cover ensures the safety degree and environmental hygiene of the operator.
2. Equipped with a scour device for easy cleaning and cutting.
3. Automatic centralized lubrication system to ensure the long-term service life of the wire rod guide rail;
4. Accurate and reliable positioning, to ensure the processing quality;
5. Strong dandruff system, effectively prevent debris accumulation in the machine, reduce the manual cleaning time;
6. The movement speed is 60m / min high, shorten the air shift time;
7. High speed and high stable processing capacity, is an excellent choice of batch processing products; 

This product is double spindle double Z shaft drill double knife library center machine tool structure, reduce equipment area, reduce personnel operation ratio, reduce power consumption, improve double production efficiency, machine tool design double knife library design, can quickly change knife, the total capacity of 42 tools, for auto parts, 3C products, 5G communication, electronic watches and other bulk parts processing process design, ensure the accuracy of processing parts, is a suitable for mass parts production requirements double head drill tapping processing center.
 

1. system

Standard with Mitsubishi M80 CNC system, equipped with CNC special CPU with high-speed processing capacity.
 

1. Machine tool bed body and the main body structure

The machine bed body and the main structure of the machine adopts the patent structure of double-head drilling processing center, the left and right sides are installed mechanical spindle, can be single head or double head synchronous processing, the column adopts the integrated double-head rail structure, the bed body and the main structure adopt gray cast iron casting form, which has good rigidity and shock absorption. The bed body is arranged with reinforcement inside, and the bed body structure is thick. The transverse sliding table and worktable are grey cast iron. The transverse sliding platform adopts a very large span structure design to effectively increase the stability of the machine tool. The bottom surface of the column is fixed on the bed by scraping and grinding. The interior of the column adopts the "meter" tendon reinforcement structure, its stiffness and earthquake resistance are good, which effectively increases the rigidity of the column and reduces the forward tilt caused by the spindle box. The machine shaft box adopts high strength cast iron with stable tissue.
 

1. feed mechanism

The X / Y / Z 1 / Z2 shaft feeding mechanism adopts AC servo motor, and the gap-less elastic coupling is directly connected with the wire to directly drive the ball screw to rotate and realize the reciprocating motion of each axis. The wire support adopts fixed pre-stretched structure at both ends.
 

1. lead rail

X / Y / Z 1 / Z2 axis guide rail is supported by imported rolling guide rail, with strong rigidity and good stability, so that the machine tool has high rigidity and long-term and stable precision.
 

1. principal axis

The machine tool adopts double spindle structure: the inlet spindle unit, which can realize the spindle rotation, and the maximum speed of the spindle is 20000 r/min, and the maximum torque is 21 Nm. The front end of the spindle with air seal, standard BT 30 spindle handle and pull nail ten sets.
 

ZD-G400 is an intelligent double-headed drilling and milling center machine tool, bed body using high strength H T300 gray cast iron, double main shaft double knife library, using electromechanical integration design, beautiful and generous shape, can be precision cutting. After one clamping, the machine tool can automatically and continuously complete the processing of milling, drilling, boring, expansion, hinge, tapping and other processes.
This machine is suitable for medium and small box type, plate type, plate type, shell type and other parts of the variety of processing.
Bed body: bed body with classic high rigidity C type structure, through the finite element analysis, topology optimization, shorten the stress path to improve rigidity, each big all using HT 300 cast iron material, after half to stress annealing and natural aging processing, X, Y, Z axis with P level straight rolling rail, the machine has high rigidity, high stability and high reliability.
Spindle: double spindle structure, using BT30 internal Tibetan spindle, the maximum speed of 2 0000 RPM.
Knife library: double knife library structure, using the arm type knife library, reliable quality, stable performance. The knife bank adopts clip arm replacement, the capacity of the knife bank is 21, and the knife change time is fast.     
Drive: the three-axis motor and high-precision ball screw adopt direct connection drive to improve the transmission rigidity and positioning precision. The three linear axes all adopt linear rolling guide, and the machine has little vibration at high speed, and no crawling at low speed.
 

ZD-G400 CNC Machine Tool

 

The ZD-G400 is an intelligent dual-head drilling and milling machining center machine tool. The bed is made of high-strength HT300 gray cast iron, with dual spindles and dual tool magazines, featuring integrated design for aesthetic appearance and precision cutting. Once the workpiece is clamped, the machine can automatically complete milling, drilling, boring, expanding, tapping, reaming, and threading processes continuously.

 

This machine is suitable for processing a variety of parts such as medium and small-sized box-type, plate-type, disk-type, and shell-type components.

 

Bed: The bed adopts a classic high-rigidity C-type structure, with stress path shortened for improved rigidity through finite element analysis and topology optimization. Major components are made of HT300 cast iron material, subjected to stress relief annealing and natural aging treatment for over six months. X, Y, and Z axes utilize P-grade linear roller guides, providing high rigidity, stability, and reliability.

 

Spindle: Dual-spindle structure with BT30 built-in spindle, with a maximum speed of 20000RPM.

 

Tool Magazine: Dual-arm tool magazine structure with reliable quality and stable performance. The tool magazine features arm-type tool change, with a capacity of 21 tools and quick changeover time.

 

Drive: The three-axis motors and high-precision ball screws are directly driven to enhance transmission rigidity and positioning accuracy. All three linear axes use linear roller guides, ensuring minimal vibration during high-speed feed and no crawling during low-speed feed.

 

Features:

 

• Dual-spindle drilling and tapping machining center, enabling simultaneous processing of two identical parts for double processing efficiency.


• Single CNC system handling two units.