Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a masterpiece of high-performance processing excellence from Dalian ZHIDECNC Technology Co., Ltd. This remarkable machine tool incorporates cutting-edge design principles and sophisticated manufacturing techniques. It boasts unparalleled high precision, robust rigidity, and exceptional efficiency. Engineered for the mass production of intricate components, it finds its indispensable utility across a spectrum of industries, including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Equipped with dual high-speed spindles, this machine empowers simultaneous processing of two identical components, significantly boosting processing efficiency. It dramatically reduces production cycles and seamlessly accommodates the demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo tool arm-type magazine, this system offers rapid and reliable tool changes. With a robust capacity of 24 * 2 (dual-gripper tool magazine), it accommodates tools with a maximum diameter of 80mm (full tool) and 160mm (adjacent tool), a weight of up to 8kg, and executes tool changes in a swift 1.6 seconds, minimizing processing auxiliary time.
(II) High - Precision Processing
- Advanced Transmission System
- Featuring linear guides on the X/Y/Z1/Z2 axes, the system achieves a rapid traverse speed of 48m/min, with a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, providing precise positioning and superior motion control during operations.
- High - Precision Spindle
- Spindle 1 and spindle 2 are equipped to reach 8000rpm (belt) / 12000rpm (direct drive) depending on the drive mode, with a spindle taper of BT40, ensuring high-speed, high-precision cutting with every use.
- Stable Structural Design
- Engineered from premium materials, the machine's well-considered structural design offers excellent rigidity and stability. This design effectively minimizes vibration and deformation, ensuring consistent processing accuracy and reliability.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Integrated with the Mitsubishi customized system, it enables dual 2-axis bidirectional machining. By incorporating optional fourth-axis rotary tables and brake tailstocks, it facilitates the multi-axis linkage machining of complex components, catering to diverse processing needs.
- Center Water - out and High - Pressure System
- Equipped with a center water-out system and high-pressure capabilities on the four-axis lead screw, the system effectively cools both tools and workpieces during operations, ensuring precision and stability. This feature enhances chip removal and significantly improves machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, significantly enhancing both production efficiency and product quality.
- Construction Machinery Industry: Process various structural components of construction machinery, ensuring accuracy and meeting the strength demands with precision.
- Aerospace Field: Manufacture high-precision parts like aero-engine blades and structural components, adhering to the stringent performance requirements of the aerospace sector.
- Electronics Industry: Efficiently produce electronic equipment parts such as housings and heat sinks, achieving unmatched precision and production speed.
- Pneumatic and Hydraulic Industry: Create vital components like valves and pump bodies, ensuring unparalleled accuracy and top-tier sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of innovation in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and unparalleled service. With an unwavering commitment to excellence, our company boasts cutting-edge R&D capabilities, masterful manufacturing precision, and a robust service framework. Proudly, we have secured numerous national patent technology certifications alongside the prestigious ISO9001 international quality system certification. Moreover, we have achieved the distinguished EU CE qualification. Our relentless pursuit of technical advancement is supported through strategic collaborations with global machine tool leaders and partnerships with renowned universities, harmonizing production, academia, and research.Our dedication to revolutionizing the CNC precision machine tool industry is reflected in our commitment to delivering intelligent and autonomous technical solutions. We strive to craft machine tool marvels that not only embody superior quality but also maximize user value, ensuring our clients are equipped with the best.
Opt for the ZD-G500 dual-spindle vertical machining center, and unlock a world of superior performance, precision, and reliability. Experience the comprehensive, premium service that only ZHIDECNC can offer. We warmly welcome inquiries and purchases from our esteemed overseas clientele!
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