Machining Center ZD - V1160: An Unmatched Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. Our company specializes in CNC machine tools, delivering premium products and services. It is my pleasure today to introduce the exceptional ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company is devoted to the R&D, manufacturing, sales, and comprehensive after-sales support of cutting-edge CNC machine tools. With a top-tier R&D team, state-of-the-art equipment, and rigorous quality assurance protocols, we proudly hold certifications such as ISO9001 and EU CE. Our offerings are acclaimed both locally and globally, significantly boosting production efficiency and product quality for countless clients.
2. Remarkable Features of the ZD - V1160 Machining Center
The ZD - V1160 is an exemplary machining center engineered to address the multifaceted demands of current manufacturing landscapes. With superior stability, precision, and robust processing prowess, it stands as an optimal solution for sectors such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 High-Strength Casting
The ZD - V1160's bed, column, and saddle are meticulously crafted from high-strength Meehanite cast iron. Post-annealing treatment relieves internal stress, endowing these components with excellent vibration absorption and enduring stability. This effectively mitigates the cutting force impact on machining accuracy, ensuring machine stability during high-speed, heavy-load tasks.
3.2 Robust Structure
The machine integrates a box-type structural design, offering formidable rigidity and strength. Wide-span guide rails and large-diameter ball screws facilitate seamless axis movement and precision positioning. The strategically symmetrical support structure further fortifies machine tool stability, enabling it to resist expansive cutting forces without succumbing to deformation.
4. Technical Specifications
4.1 Worktable Specifications
- Size: The ZD - V1160 boasts a spacious 1200×600mm worktable, ideal for accommodating various workpiece dimensions during machining.
- Load Capacity: With a maximum load capacity of 1000kg, it adeptly handles large, heavy-duty workpieces with ease.
- T - Slots: Featuring strategically spaced T-slots (refer to the specific product manual for precise details), the worktable ensures secure workpiece and fixture anchorage, guaranteeing stability throughout machining operations.
4.2 Axis Movement Dynamics
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Offering an expansive 1100mm X-axis travel, it facilitates extensive horizontal maneuverability to cater to lengthy workpiece processing requirements.
- Y - Axis Travel: The Y-axis travel measures 610mm, providing ample space for comprehensive front-to-back workpiece machining.
- Z - Axis Travel: With a Z-axis travel of 610mm, the machine accommodates workpieces of varying heights seamlessly.
- Fast - Moving Speed: Capable of achieving a rapid movement speed of 36m/min across the X, Y, and Z axes, the machine significantly curtails non-cutting time, thereby enhancing production efficiency.
- Positioning Accuracy: Experience exceptional precision with our state-of-the-art positioning system! The positioning accuracy of each axis is an impressive 0.004/300mm, and the repeat positioning accuracy is a remarkable ±0.002/300mm. This high precision guarantees that the machining accuracy of each workpiece adheres to the most stringent requirements, ensuring unparalleled quality and consistency in every creation.
4.3 Spindle
- Spindle Taper: Discover the robust performance of our spindle, featuring a BT40/BT50 taper-tailored to meet your exact needs. With its formidable clamping force, it ensures unwavering tool stability even during the most demanding high-speed rotations, empowering you with precision and power.
- Spindle Speed: Embrace versatility with a spindle speed range of 8000/10000 rpm, available in both belt and direct-drive options. This adaptability allows you to expertly tailor the speed to suit different machining processes and materials. For instance, achieve a superior surface finish on aluminum alloys with higher speeds, or maintain tool strength and machining quality on high-hardness alloy steel with lower speeds.
- Spindle Power: Unleash exceptional power with a spindle motor rated at 15/18.5KW. This robust power source delivers ample energy for high-speed and heavy-duty cutting, efficiently processing an array of materials such as steel, cast iron, aluminum alloy, and even non-metallic substances.
4.4 Tool System
- Tool Magazine Capacity: The ZD - V1160 boasts a capacious tool magazine (refer to the specific product manual for details), skillfully housing multiple tools. This enables automatic tool changes during machining, significantly reducing tool change time and enhancing overall production efficiency.
- Tool Change Time: Experience seamless machining with our ultra-efficient tool change time (consult the specific product manual for precise details). This feature ensures smooth transitions between various machining processes, minimizing production downtime and maximizing productivity.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 excels in milling capabilities. Whether you're engaged in face milling, end milling, or contour milling, expect high-precision results. With a high-speed spindle and precise axis control, it processes complex shapes with impeccably smooth surfaces and precise dimensional accuracy. For example, in milling a mold cavity, it assures precise control over the cavity's shape and size, upholding the highest quality standards.
5.2 Drilling
In drilling operations, our machine guarantees the perpendicularity and precision of holes. The high-torque spindle swiftly drives the drill bit through a variety of materials, while precise axis positioning ensures hole locations align perfectly with design requirements. This precision is crucial for parts with multiple holes, such as engine blocks.
5.3 Tapping
The ZD - V1160 demonstrates mastery in tapping operations, delivering high-speed and precise tapping that ensures thread quality and pitch accuracy. Whether dealing with small or large-diameter threads, the machine completes the tapping process with remarkable stability.
6. Control System
Equipped with an advanced control system (choose from options such as Mitsubishi or Fanuc), the ZD - V1160 offers a user-friendly interface and intuitive programming functions. Its high-speed processing capabilities facilitate automatic control of machining processes, real-time monitoring of machine operations, and feature error diagnosis and alarm functions, simplifying use and maintenance for operators.
7. Optional Accessories
To perfectly tailor to your specific processing requirements, the ZD - V1160 offers a wide array of optional accessories. These options empower you to customize and enhance your machine's capabilities, ensuring it meets your unique needs with precision and flexibility. Accessories include:
- Fourth - Axis Rotary Table: Unleash the full potential of your machining operations with this accessory, designed to broaden the machine's capabilities. It masterfully handles the machining of intricate curved surfaces and components with multi-faceted processing demands. For instance, while machining impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, executing the machining of complex blade surfaces with precision.
- Cooling and Lubrication Systems: Our state-of-the-art cooling and lubrication systems are crafted to ensure the machine operates at peak efficiency. The high-pressure cooling system meticulously cools both the tool and workpiece, enhancing the surface quality and prolonging the tool's life. Meanwhile, our automatic lubrication system guarantees the smooth operation of every moving part, minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: Elevate your machining process with our tool monitoring system, which vigilantly tracks tool wear and breakage in real-time. Upon detecting any tool failure, it swiftly dispatches an alert, empowering the operator to promptly replace the tool and mitigate processing errors and material wastage.
8. After - Sales Service
Recognizing the pivotal role of after-sales service in your production, we deliver a comprehensive service system to meet your needs:
- Installation and Commissioning: Our adept technical team offers on-site installation and commissioning services, ensuring your machine is operational in the shortest possible time.
- Training: Empower your team with our training programs, tailored for operators and maintenance personnel to quickly acquire essential skills for efficient machine operation and maintenance.
- Warranty: Experience peace of mind with the ZD-V1160, backed by a [X]-month warranty. Should any quality issues arise during this period, we commit to providing complimentary repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address your queries and resolve issues. We also offer swift remote technical support via the Internet, ensuring rapid responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high performance and reliability. Its superior structural design, unmatched precision machining, and exceptional after-sales service solidify it as an optimal choice for your manufacturing endeavors.
To tailor the perfect machining solution for you, kindly provide us with the engineering drawings of the parts you intend to process. This will enable us to thoroughly analyze your specific requirements and offer the most fitting configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you, striving to help you achieve unprecedented success in your business ventures.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
Audited Supplier 
){kind=link}