Experience Precision with the Machining Center ZD - V1160
Esteemed Customers,
Greetings from Kin at Dalian Zhide Numerical Control Technology Co., Ltd. We pride ourselves on being pioneers in the CNC machine tool industry, offering nothing but top-notch products and unparalleled service. Allow me to unveil the brilliance of our ZD - V1160 Machining Center, a testament to our commitment to quality and innovation.
1. Discover Dalian Zhide Numerical Control Technology Co., Ltd.
Since 2011, we have dedicated ourselves to the research, development, manufacturing, and comprehensive after-sales support of CNC machine tools. Our expert R & D team, cutting-edge production facilities, and rigorous quality control protocols have garnered us prestigious certifications including the ISO9001 international quality system and the EU CE certification. Our esteemed products are celebrated in markets around the globe, empowering clients to enhance their production efficiency and elevate product quality to new heights.
2. Exceptional Features of the ZD - V1160 Machining Center
Designed for today's dynamic manufacturing landscape, the ZD - V1160 stands as a high-performance machining center. It seamlessly blends outstanding stability, unmatched precision, and robust processing prowess, making it the go-to solution for industries like automotive, aerospace, precision machinery, and mold creation.
3. Masterful Structural Design
3.1 Superior High-Strength Casting
Key components of the ZD - V1160, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Post-annealing treatment eliminates internal stress, endowing these parts with superb vibration absorption and enduring stability. This meticulous engineering effectively mitigates the impact of cutting forces on machining accuracy, maintaining machine stability even during high-speed and demanding operations.
3.2 Unyielding Rigid Structure
The ZD - V1160's design features a robust box-type structure, ensuring exceptional rigidity and strength. Wide-span guide rails coupled with large-diameter ball screws facilitate smooth axis movements and impeccable precision. The symmetrically supported framework further bolsters machine stability, enabling it to withstand intensive cutting forces without compromising its form.
4. Advanced Technical Specifications
4.1 Expansive Worktable
- Size: With a measurement of 1200×600mm, the worktable of the ZD - V1160 offers an expansive area for diverse workpiece machining.
- Load Capacity: Capable of supporting up to 1000kg, it is engineered for large, heavy-duty workpiece operations.
- T - Slots: The worktable boasts strategically designed T - slots, tailored for secure fixture and workpiece clamping. Refer to the product manual for precise details on number, width, and pitch.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Offering an extensive 1100mm travel, the X - axis accommodates the horizontal movement needs of elongated workpieces.
- Y - Axis Travel: With a 610mm Y - axis travel, ample space is provided for processing workpieces along the front-to-back axis.
- Z - Axis Travel: Comprising a 610mm Z - axis travel, it caters to varying workpiece height requirements with ease.
- High-Speed Movement: The rapid movement speed of the X, Y, and Z axes reaches 36m/min, minimizing non-cutting intervals and optimizing production efficiency.
- Precision in Positioning: Boasting a remarkable positioning accuracy of each axis at 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm, this precision engineering ensures that every workpiece meets the most stringent demands for machining accuracy.
4.3 Spindle
- Spindle Taper: With the option of BT40/BT50 taper (select according to your unique requirements), the spindle ensures formidable clamping force, maintaining tool stability even during rapid high-speed rotations.
- Spindle Speed: Offering a versatile spindle speed range of 8000/10000 rpm (belt/direct-drive), this feature is adaptable to a multitude of machining processes and materials. For instance, select higher speeds for aluminum alloys to enhance surface finish, while opting for lower speeds for high-hardness alloy steels to maintain tool integrity and machining excellence.
- Spindle Power: With a robust spindle motor power of 15/18.5KW, this powerhouse delivers ample energy for both high-speed and heavy-duty cutting, effectively handling materials such as steel, cast iron, aluminum alloys, and even non-metallic materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a tool magazine of considerable capacity (please refer to the specific product manual for precise details), capable of housing multiple tools. This facilitates automatic tool changes during machining, dramatically reducing tool changeover times and boosting production efficiency.
- Tool Change Time: Featuring a minimal tool change time (refer to the specific product manual for exact figures), it ensures seamless transitions between various machining processes, minimizing any interruptions in production.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations. Be it face milling, end milling, or contour milling, this machine achieves high-precision outcomes. Powered by a high-speed spindle and precise axis control, it processes intricate shapes with smooth, flawless surfaces and meets strict dimensional criteria. For instance, in mold cavity milling, it meticulously controls cavity shape and size, guaranteeing mold quality.
5.2 Drilling
In drilling operations, precise perpendicularity and hole accuracy are ensured. The high-torque spindle swiftly drives the drill through various materials, while accurate axis positioning guarantees the holes align seamlessly with design specifications. This precision is crucial for parts with numerous holes, such as engine blocks, delivering unmatched reliability in production.
5.3 Tapping
The ZD-V1160 is adept at tapping procedures, delivering high-speed and precise tapping capabilities that uphold thread quality and pitch precision. Whether dealing with small or large diameter threads, the machine facilitates stable and reliable tapping processes.
6. Control System
Outfitted with an advanced control system (options include Mitsubishi/Fanuc systems - choose based on preference), the ZD-V1160 features a user-friendly interface, easy programming functions, and rapid processing capabilities. It offers automatic control over the machining process, real-time monitoring of operational status, as well as error diagnosis and alert functions, significantly simplifying use and maintenance.
7. Optional Accessories
To tailor to your unique processing requirements, the ZD-V1160 offers an array of optional accessories, including:
- Fourth-Axis Rotary Table: Unleash the full potential of your machining operations with this versatile accessory! Elevate your capabilities by expanding the machining range of your machine, effortlessly tackling complex curved surfaces and parts with intricate, multi-face processing demands. This innovation shines when processing elements like impellers, as the fourth-axis rotary table synergizes with the X, Y, and Z axes, masterfully executing the machining of intricate blade surfaces with precision and finesse.
- Cooling and Lubrication Systems: Elevate your machine's performance with our diverse range of cooling and lubrication systems, meticulously designed to ensure optimal machine operation throughout machining processes. Our high-pressure cooling system is a game-changer, proficiently cooling tools and workpieces, enhancing workpiece surface quality, and significantly extending tool longevity. Complementing this, our automatic lubrication system guarantees seamless movement of all components, minimizing wear, lowering maintenance costs, and prolonging machine life.
- Tool Monitoring System: Experience heightened efficiency with our cutting-edge tool monitoring system, which vigilantly tracks tool wear and breakage in real-time. Swiftly detecting tool failures, it promptly sends alert signals, empowering operators to replace tools promptly, thus preventing processing errors and wastage, optimizing productivity, and safeguarding workpieces from unnecessary damage.
8. After - Sales Service
Understanding the pivotal role that after-sales service plays in your production success, we proudly present our all-encompassing, robust after-sales service system designed to support you every step of the way:
- Installation and Commissioning: Our highly skilled technical team is dedicated to delivering on-site installation and commissioning services, ensuring your machine is operational and ready for use without delay, maximizing your operational uptime.
- Training: We offer comprehensive training programs tailored for operators and maintenance staff, empowering them with the expertise to swiftly master machine operation and maintenance, ensuring smooth and efficient workflows.
- Warranty: The ZD - V1160 is backed by an impressive [X]-month warranty period, during which we pledge unwavering support. Should any quality issues arise, rest assured that we will provide free repairs or parts replacements, safeguarding your investment and ensuring peace of mind.
- Technical Support: Our dedicated technical support team stands ready 24/7 to answer your queries and resolve issues. Leveraging the power of the internet, we offer remote technical support, ensuring rapid response times and keeping your operations running smoothly.
9. Conclusion
The ZD - V1160 machining center epitomizes high-performance and reliability. Its superior structural design, precision engineering, and exemplary after-sales service make it an unparalleled choice for fulfilling your manufacturing needs with excellence.
To tailor a machining solution perfectly suited to your requirements, we encourage you to share the engineering drawings of the parts you intend to process. This will enable us to meticulously analyze your specific needs and propose the most fitting configuration and accessories for the ZD - V1160, enhancing your production efficiency.
Should you have any questions or require further information, we are at your disposal. Please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate with you, driving your business to new heights of success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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