Efficient Automated Machining with Built-in Gantry Manipulator for Production

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Embark on a journey of efficiency and precision with our groundbreaking product, the Efficient Automated Machining with Built-in Gantry Manipulator. Experience unparalleled advancements in the realm of manufacturing, brought to you by Dalian Zhide CNC Technology Co., Ltd. Our state-of-the-art machinery is designed to elevate your production capabilities to new heights, ensuring superior performance and reliability in every operation.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience unmatched precision with our integrally cast, low-center-of-gravity bed design, offering a stable, vibration-resistant foundation during processing. Our meticulously crafted motion mechanism ensures exceptional component fitting accuracy. With an innovative structure and control method, thermal displacement is effectively managed. The remarkable accuracy at the spindle end reaches an impressive 0.002mm runout, while positioning precision hits the 0.003mm mark, meeting stringent requirements for high-precision parts processing.

• Highly automated integration: Revolutionize your production capabilities with our integrated feeding and loading/unloading manipulator, enabling seamless automation for both mass production and small-batch, multi-variety processing. Experience substantial gains in production efficiency and a significant reduction in labor costs. Moreover, opt for a fully automated production line that supports up to 10 machines in sync, achieving truly unmanned operations. Empower one operator to manage multiple devices, optimizing productivity and cost efficiency.
• High configuration and stability: Our machinery features premium imported pneumatic components that deliver dependable quality and stable performance. Harness the power of Japan's Mitsubishi system with options like Mitsubishi EB0/M8D. The advanced numerical control system interface, A2-4, offers high-speed computing and control precision. The inclusion of TK wire cup guide rails and imported servo turrets enhances both processing accuracy and machine rigidity.
• Flexible combination and customization: Tailor your automated operations with flexible combinations of systems such as automatic bar feeders. Enjoy the versatility of multiple optional functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection. Customize these features according to specific process requirements, thereby boosting the versatility and adaptability of the equipment to cater to diverse production needs.
• Full protection and stable operation: Enjoy the benefits of high-quality internal protection and a robust sheet metal outer cover, shielding the processing area from external elements to prevent chip and coolant splashes. Our machine is equipped with an automatic lubrication system that precisely and periodically lubricates each moving part, reducing wear and ensuring long-term stable operation.

Application Fields

• Automotive parts processing: Perfectly suited for crafting automotive components like engines, transmissions, and chassis parts, including shafts, discs, and gears. Our solution meets the automotive industry's demands for high-precision and high-efficiency processing, ensuring superior part quality.
• Aerospace parts processing: Ideal for machining precision parts within the aerospace sector, including aircraft engine blades, landing gear components, and aerospace piping. Our technology guarantees meticulous processing accuracy and part quality, fulfilling the rigorous standards of the aerospace industry.
• Electronic equipment parts processing: Expertly process small, intricate components for electronic devices, such as metal casings, connectors, and shafts for mobile phones and computers. Our machinery satisfies the electronics industry's requirements for high precision and superior surface quality.
• Medical device parts processing: Tailored for crafting an array of precision parts in the medical field, including surgical instruments, implants, and device casings. We ensure the safety and reliability crucial to the medical devices industry.

After-sales Service

• Installation and commissioning: Our dedicated team of professional technicians provides on-site installation and commissioning, ensuring your equipment operates seamlessly right from the start.
• Training service: Enhance operator proficiency with our comprehensive training service, covering equipment operation and maintenance. This ensures familiarity with operational techniques and maintenance essentials, maximizing efficiency and extending the equipment's lifespan.
• Warranty service: Benefit from our extensive warranty service, offering complimentary repairs or part replacements for any faults due to equipment quality issues, within the warranty period.
• Maintenance service: Establish a robust and comprehensive after-sales service network that swiftly addresses user maintenance needs, delivering prompt, efficient maintenance solutions. This strategic approach is designed to minimize equipment downtime and enhance operational continuity.
• Spare Parts Supply: Guarantee an abundant and reliable supply of original factory spare parts, offering users prompt and precise replacement services. This commitment ensures the seamless operation and longevity of your equipment, maintaining peak performance levels.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -