Experience Unmatched Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a preeminent CNC machine tool specialist, seamlessly integrating R&D, production, sales, and service. Since our establishment in 2011, we have passionately embraced the ethos of "striving for excellence and pursuing superiority," with a vision to become a formidable force in the machine tool arena.
Our formidable R&D prowess fuels relentless innovation, leading to the creation of cutting-edge CNC machine tools. Crafted with meticulous precision, we offer a comprehensive service framework that delivers all-encompassing solutions to our customers. Our arsenal of national patent technology certifications, ISO9001 international quality system certifications, and EU CE qualifications attest to the global standard compliance and reliability of our products.
Our company proudly boasts three pivotal centers: The Machine Tool Application Center spearheads the development of new products and enhances processes for mass-production; The Machine Tool Manufacturing Center specializes in designing and manufacturing bespoke machine tools tailored to specific customer needs; The Machine Tool Marketing and Service Center enriches customer experience, provides comprehensive training, and ensures the rapid supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is equipped with a high-rigidity, high-speed imported spindle. Its primary castings, forged from high-strength, high-toughness Meehanite cast iron, undergo annealing to alleviate stress, ensuring resistance against long-term deformation. This provides a stable platform essential for precision machining.
The ultra-wide, steel-shaped base incorporates a symmetrical support design that optimally dissipates cutting stress, elevating the machine's operational stability. With imported super-load roller linear guides, the center boasts unparalleled rigidity, precision, and robust capabilities for heavy-cutting tasks.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a versatile powerhouse, seamlessly adapting to various industries such as automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks, including milling, drilling, boring, and tapping, delivering high precision and efficiency. Whether you're handling small-batch precision parts or large-scale mass-production components, the ZD - V855 is meticulously equipped to meet your demands.
2.4 Unmatched After-sales Service
At Zhide CNC, we hold exceptional after-sales service in the highest regard, ensuring our valued customers enjoy seamless and premium support. Our dedicated and professional technical team is available around the clock, ready to provide immediate assistance whenever needed. In the unlikely event of any machine tool issues, our experts respond swiftly and resolve them with efficiency. We also offer regular maintenance services for our esteemed ZD-V855, promoting long-term stability and reliability, all of which contribute to minimizing downtime and significantly boosting production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is truly a masterpiece of engineering, boasting extraordinary compatibility with a vast array of advanced accessories and systems, greatly enhancing its functionality and versatility. With its state-of-the-art automatic tool changer (ATC), the machine facilitates rapid, precise tool changes, significantly slashing machining time and boosting the efficiency of complex operations that demand diverse toolsets. The ATC's impressive tool capacity accommodates a wide selection of tools within a single machining process, ensuring outstanding operational adaptability for the most demanding tasks.
Moreover, the machine integrates seamlessly with Zhide CNC's trailblazing MES digital production system. This groundbreaking system delivers exceptional benefits, easing operator labor intensity and lowering skill barriers. It features an in-machine probe for automatic measurement, consistently guaranteeing superior product quality. The revolutionary MES system enables flexible adjustment of machining sequences, effortless handling of urgent task insertions, and easy access to real-time equipment operation statistics. Supporting a flexible processing mode, it allows for mixed-line production of multiple products, facilitating concurrent off-line clamping and in-machine cutting, thereby maximizing equipment utilization to its fullest extent.
2.6 Precision - Oriented Design Features
The ZD - V855 is a marvel of engineering, meticulously designed with precision-oriented features to deliver unparalleled machining accuracy. Its high-precision spindle, complemented by an advanced drive system, ensures precise positioning and seamless rotation. The X, Y, and Z axes are fitted with superior ball screws and linear guides, which are pre-stretched to minimize backlash and enhance repeat positioning accuracy. This guarantees that the machine consistently produces parts with tight tolerances, meeting even the most stringent industry quality standards.
Our precisely engineered cooling and lubrication system is pivotal in maintaining peak machining precision. The cooling system effectively dissipates heat generated during operations, preventing thermal deformation and ensuring workpiece accuracy. Simultaneously, the lubrication system ensures smooth axis movements, reducing friction and wear, thereby promoting the machine's long-term precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is an astutely cost-effective choice. Its outstanding performance capabilities not only heighten production efficiency but also slash costs per unit and boost overall productivity. With its robust design and minimal maintenance demands, substantial reductions in downtime and repair expenses are achieved throughout its lifespan, thus optimizing your return on investment.
The ZD - V855's unparalleled proficiency in managing complex machining tasks internally negates the need for outsourcing, conserving both time and resources. This investment not only fulfills your present machining needs but also strategically positions you to compete in the global market, empowering you to produce superior-quality products with heightened efficiency.
2.8 Customization Options Tailored to Your Needs
Acknowledging that each manufacturing operation has unique specifications, we offer a wide range of customization options for the ZD - V855 vertical machining center. Whether it's optimizing the machine for specific workpiece types, seamlessly integrating it into existing production lines, or enhancing its capabilities for particular industry applications, our team of experts is committed to helping you achieve your distinctive goals.
Our customization offerings extend to adjusting spindle speed and torque to suit the materials and machining processes you regularly encounter. For operations involving hard metals that demand high-power cutting, we tailor the spindle to deliver the requisite force, all while maintaining precision. Additionally, we offer customization for tooling configurations, such as integrating specialized tool holders or expanding tool magazine capacity, to meet your exclusive machining requirements.
We also specialize in automation customization. If you aim to boost productivity through heightened automation, we provide solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These cutting-edge innovations not only minimize manual labor but also enhance the consistency and efficiency of your production processes, driving operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is brilliantly crafted with user convenience at its heart. Its control panel is not only intuitive but also incredibly easy to navigate, even for those with minimal experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including real-time status updates, precise tool paths, and critical error messages, ensuring a seamless and efficient operation experience.
To empower you and your team to unlock the true potential of the ZD - V855, we offer a spectrum of elite training support. Our extensive programs cover the entire gamut from initial setup and programming to the most sophisticated machining techniques. You have the flexibility to choose between immersive on-site training at your facility or convenient online sessions, tailored precisely to your needs. Our expert trainers are not only knowledgeable but also committed to addressing every query you may have, ensuring that your operators emerge as skilled and confident masters of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center is celebrated for its unparalleled excellence and has carved a distinguished reputation in the global market. Welcomed by manufacturing giants across various industries, it has revolutionized production paradigms. Our clients consistently experience remarkable improvements in production efficiency, superior quality of products, and a significant boost in their competitive edge after integrating the ZD - V855 into their operations.
Here are some testimonials from our delighted customers:
- "Since incorporating the ZD - V855 into our processes, we've witnessed a remarkable transformation in machining accuracy. Achieving part tolerances that were once out of reach has opened new business horizons for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an absolute powerhouse, consistently delivering reliable and smooth performance. The after-sales service from Zhide CNC is nothing short of exceptional. Their team provides rapid responses and effective solutions, making them invaluable partners." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing endorsements are a testament to the extraordinary quality and stellar performance of the ZD - V855. We are confident that you will experience similar successes when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
In perfect harmony with the Industry 4.0 wave, the ZD - V855 vertical machining center is crafted for seamless integration into smart manufacturing landscapes. Equipped with the latest connectivity features, it communicates effortlessly with machines, sensors, and enterprise networks, enabling real-time data exchange and insightful analytics for your production operations.
For instance, by integrating with production planning software, the machine ensures perfect synchronization between machining activities and overall production timelines. This strategic alignment optimizes resource deployment and minimizes downtime. By remotely tracking key performance metrics like spindle efficiency, cycle durations, and tool degradation through a secure web interface, you can uncover improvement opportunities and engage in predictive maintenance, thereby avoiding unexpected disruptions and reducing costly downtimes.
Moreover, the ZD - V855 effortlessly integrates into a network of interconnected machines, promoting a state-of-the-art smart factory ecosystem. In such an environment, machines collaborate, sharing data to achieve collective production objectives. For example, should one machine identify a tool shortage, it can automatically place a request to the centralized tool storage, ensuring seamless operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is reflected in the ZD - V855, which embodies our eco-conscious principles. Designed to optimize energy efficiency without sacrificing performance, it features a cutting-edge spindle drive system and advanced power management to significantly cut electricity consumption, leading to reduced operational costs and a minimized carbon footprint.
Our cooling and lubrication systems are crafted with environmental responsibility at heart, utilizing biodegradable coolants and lubricants that tread lightly on the Earth. Furthermore, the machine's design allows for easy recycling of components once its lifecycle concludes, minimizing waste and championing a sustainable circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is not just a solution for your current manufacturing demands-it's a strategic step toward securing the future. In a world where technology is in constant flux and manufacturing needs become more complex, the ZD - V855 is designed to evolve effortlessly. It can be seamlessly upgraded with cutting-edge software and hardware, ensuring your production capabilities remain at the forefront of innovation.
Our dedicated R & D team is relentlessly committed to enhancing the capabilities and performance of our machines. With regular software updates, we not only introduce a suite of exciting new features but also significantly boost performance levels. Imagine future updates seamlessly integrating advanced machining algorithms for unparalleled precision or optimizing compatibility with cutting-edge, emerging manufacturing technologies.
Moreover, the ZD - V855's innovative modular design enables seamless hardware upgrades. Whether you're looking to enhance the spindle for increased speed, integrate additional axes for more complex machining, or replace components with the latest state-of-the-art versions, this machine adapts effortlessly. Stay at the forefront of the industry with a system designed for evolution.
We are proud to present the ZD - V855 vertical machining center as a comprehensive solution to contemporary manufacturing challenges. Its sophisticated blend of top-tier features, extensive customization options, and unwavering dedication to quality and sustainability make it the ultimate choice for manufacturers committed to advancing their operations. We look forward to partnering with you on your journey to achieving your manufacturing aspirations. For any inquiries or to explore your specific needs further, please do not hesitate to reach out to us at any time.
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