Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual-spindle vertical machining center, a masterpiece of high-performance processing engineered by Dalian ZHIDECNC Technology Co., Ltd. This exceptional machine tool embraces state-of-the-art design principles and cutting-edge manufacturing techniques, embodying high precision, remarkable rigidity, and unmatched efficiency. Crafted for the mass production of intricate components, it finds extensive application across diverse industries, including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Boasting dual high-speed spindles, this machine excels in processing two identical parts concurrently, significantly enhancing processing efficiency while dramatically reducing the production cycle. It perfectly caters to the demands of mass production.
- Fast Tool Change System
- Equipped with a dual-servo tool arm-type tool magazine, the tool change is remarkably swift and stable. With a capacity of 24 * 2 tools (dual-gripper tool magazine), it accommodates a maximum tool diameter of 80mm (full tool) or 160mm (adjacent tool), with a maximum tool weight of 8kg. The tool change time is impressively brief at just 1.6 seconds, facilitating rapid tool replacement and minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes are designed with linear guides, delivering a rapid traverse speed up to 48m/min, a positioning accuracy of 0.005mm, and a repeat positioning accuracy of 0.003mm. This ensures impeccable precision in positioning and motion control throughout processing.
- High - Precision Spindle
- Spindle 1 and spindle 2 achieve impressive speeds of 8000rpm (belt) or 12000rpm (direct drive) depending on the mode, with a spindle taper of BT40. This ensures high-speed, high-precision cutting, enhancing processing performance.
- Stable Structural Design
- Designed with a robust and logical structural framework, the machine utilizes premium materials to deliver exceptional rigidity and stability. This design effectively mitigates vibration and deformation during operations, ensuring consistent processing accuracy.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Teamed with the Mitsubishi customized system, it enables dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock allow for complex multi-axis linkage machining, fulfilling a wide array of processing needs.
- Center Water - out and High - Pressure System
- The four-axis lead screw features a center water-out and high-pressure system, ensuring effective cooling of both tool and workpiece during processing. This maintains processing accuracy stability and enhances chip removal, significantly improving machining surface quality.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, enhancing production efficiency and product quality.
- Construction Machinery Industry: Skillfully processes various structural parts and components of construction machinery to ensure their precision and strength are up to industry standards.
- Aerospace Field: Perfect for manufacturing intricate parts such as aero-engine blades and aerospace structural components, meeting the aerospace industry's stringent performance requirements.
- Electronics Industry: Seamlessly processes components like housings and heat sinks of electronic equipment to achieve superior precision and efficiency.
- Pneumatic and Hydraulic Industry: Expertly produces pneumatic and hydraulic components such as valves and pump bodies to ensure impeccable accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon in the CNC machine tool industry, seamlessly integrating research and development, production, sales, and unparalleled service. With an unwavering commitment to excellence and perfection, the company boasts formidable R & D capabilities, sophisticated manufacturing prowess, and an all-encompassing service system. Dalian ZHIDECNC has proudly secured numerous national patent technology certifications, ISO9001 international quality system certifications, and the prestigious EU CE qualification certification. In a testament to its innovation, the company engages in collaborative technical research with esteemed foreign machine tool manufacturers, forging synergies in production, education, and research with renowned universities.With a steadfast dedication to innovation, Dalian ZHIDECNC provides cutting-edge intelligent and automated solutions for CNC precision machine tools, aiming to deliver superior machine tool products that generate maximum value for users.
Opting for the ZD - G500 dual-spindle vertical machining center means investing in a piece of equipment that promises remarkable performance, unmatched precision, and unwavering reliability. Experience the comprehensive, top-notch service offered by ZHIDECNC, and we warmly invite inquiries and purchases from customers across the globe!
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