Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 dual - spindle vertical machining center is a high - performance processing equipment meticulously crafted by Dalian ZHIDECNC Technology Co., Ltd. This machine tool adopts advanced design concepts and manufacturing processes, featuring high precision, high rigidity, and high efficiency. It can realize the mass production of complex components and is widely used in industries such as automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- The machine is equipped with dual high - speed spindles, which can process two identical parts simultaneously, effectively improving processing efficiency, greatly shortening the production cycle, and meeting the needs of mass production.
- Fast Tool Change System
- The dual - servo tool arm - type tool magazine has a fast and stable tool change speed. The tool magazine capacity is 24 * 2 (dual - gripper tool magazine). The maximum tool diameter (full tool) can reach 80mm, the maximum tool diameter (adjacent tool) is 160mm, the maximum tool weight is 8kg, and the tool change time is only 1.6 seconds, enabling rapid tool replacement and reducing processing auxiliary time.
(II) High - Precision Processing
- Advanced Transmission System
- The X/Y/Z1/Z2 axes adopt linear guides, with a rapid traverse speed of up to 48m/min, a positioning accuracy of 0.005mm, and a repeat positioning accuracy of 0.003mm, ensuring high - precision positioning and motion control during the processing.
- High - Precision Spindle
- The spindle 1 and spindle 2 can reach speeds of 8000rpm (belt) / 12000rpm (direct drive) respectively according to the belt or direct drive mode, and the spindle taper is BT40, ensuring high - speed and high - precision cutting during processing.
- Stable Structural Design
- The overall structural design of the machine is reasonable, and it is made of high - quality materials, with good rigidity and stability, effectively reducing vibration and deformation during processing and ensuring the stability of processing accuracy.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Paired with the Mitsubishi customized system, it can realize dual 2 - axis bidirectional machining. Optional fourth - axis rotary table and brake tailstock can complete the multi - axis linkage machining of complex components, meeting diverse processing requirements.
- Center Water - out and High - Pressure System
- The four - axis lead screw is equipped with a center water - out and high - pressure system, which can effectively cool the tool and workpiece during processing, ensure the stability of processing accuracy, and is beneficial for chip removal, improving the machining surface quality.
III. Technical Parameters
Items |
Unit |
ZD - G500 |
Workbench |
mm |
1000*460 |
T - slot (number width spacing) |
|
3*18*140 |
Maximum load - bearing capacity |
kg |
600 |
Travel |
mm |
800/500/540/540 |
X/Y/Z1/Z2 - axis stroke |
635 |
Distance from spindle center to column |
90 - 630 |
Distance from spindle end face to workbench |
500 |
Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
Spindle speed |
- |
BT40 |
Speed |
m/min |
48 |
X/Y/Z1/Z2 - axis rapid movement |
Precision |
mm |
0.005 |
Positioning accuracy |
0.003 |
Feed |
mm/min |
0 - 10000 |
Cutting feed |
- |
Linear guide rail |
Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
Tool magazine capacity |
mm |
Φ80 |
Maximum tool diameter (full - load) |
mm |
Φ160 |
Maximum tool diameter (adjacent) |
kg |
8 |
Maximum tool weight |
s |
1.6 |
System |
- |
Mitsubishi / New - generation |
System configuration |
- |
11*2 |
Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. is a professional CNC machine tool company integrating R & D, production, sales, and service. The company adheres to the concept of striving for excellence and perfection, possessing excellent R & D strength, exquisite manufacturing technology, and a comprehensive service system. The company has successively applied for a number of national patent technology certifications and ISO9001 international quality system certifications and obtained the EU CE qualification certification. The company conducts technical research jointly with foreign machine tool manufacturers and combines production, learning, and research with many well - known universities,Committed to providing users with intelligent and unmanned technical solutions for CNC precision machine tools, creating high-quality machine tool products and creating maximum value for users.
Choose the ZD - G500 dual - spindle vertical machining center, and you will get a high - performance, high - precision, and highly reliable processing equipment, and enjoy the all - round high - quality service of ZHIDECNC. Welcome inquiries and purchases from overseas customers!