Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a premier CNC machine tool enterprise, we take immense pride in delivering products and services of unparalleled quality. Today, I am thrilled to unveil our exceptional offering - the ZD - V1160 Machining Center, a testament to our commitment to excellence.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company has passionately engaged in the R&D, manufacturing, sales, and comprehensive after-sales service of CNC machine tools. Armed with a highly skilled R&D team, state-of-the-art production facilities, and a stringent quality control system, we have proudly secured esteemed certifications including ISO9001 international quality system certification and EU CE certification. Our products enjoy a stellar reputation across both domestic and international markets, empowering countless customers to enhance production efficiency and elevate product quality.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a top-tier machining center meticulously engineered to cater to the multifaceted needs of modern manufacturing landscapes. It harmoniously blends remarkable stability, pinpoint precision, and formidable processing capabilities, making it a quintessential selection for diverse industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
Key components of the ZD - V1160, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Following annealing treatment to relieve internal stress, these components boast superior vibration absorption and enduring stability. This excellence reduces the impact of cutting forces on machining accuracy, ensuring the machine remains steadfast during high-speed and heavy-load operations.
3.2 Rigid Structure
The machine's robust box-type structure design guarantees exceptional rigidity and strength. Wide-spanning guide rails and large-diameter ball screws facilitate smooth axis movement and high-precision positioning. The symmetrically arranged support structure further amplifies the machine tool's overall stability, enabling it to withstand significant cutting forces without deformation.
4. Technical Specifications
4.1 Worktable
- Size: The ZD - V1160's worktable spans 1200×600mm, offering a spacious working domain for machining workpieces of varying sizes.
- Load Capacity: With a robust load capacity of 1000kg, it's adept at processing large and heavy-duty workpieces with ease.
- T - Slots: The worktable features T-slots with specific dimensions, width, and pitch (refer to the product manual for details), providing a convenient mechanism for securing workpieces and fixtures, ensuring steadfast clamping during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: Boasting an X-axis travel of 1100mm, it accommodates extensive horizontal movement, meeting the processing demands of long-sized workpieces.
- Y - Axis Travel: The Y-axis travel extends to 610mm, offering ample space for the machining of workpieces in the front-to-back direction.
- Z - Axis Travel: With a Z-axis travel of 610mm, it adeptly meets the machining needs of workpieces with varying heights.
- Fast - Moving Speed: The X, Y, and Z axes boast a rapid movement speed of 36m/min, significantly reducing non-cutting time and amplifying production efficiency.
- Positioning Accuracy: With a remarkable positioning accuracy of each axis at 0.004/300mm, and a repeat positioning accuracy of ±0.002/300mm, our system delivers precision that guarantees every machined workpiece adheres to the most stringent standards. This high level of precision ensures faultless execution in all your intricate machining tasks.
4.3 Spindle
- Spindle Taper: Our spindle, equipped with a BT40/BT50 taper, offers a robust clamping force. This ensures your tool remains stable even during the most demanding high-speed rotations. Select the appropriate taper to perfectly suit your unique operational requirements.
- Spindle Speed: The spindle speed is impressively versatile, ranging from 8000/10000 rpm (belt/direct-drive), adaptable to diverse machining processes and materials. For aluminum alloys, opt for a higher speed to enhance surface finish; for high-hardness alloy steel, a lower speed maintains tool integrity and machining excellence.
- Spindle Power: Boasting a spindle motor power of 15/18.5KW, this machine delivers ample energy for both high-speed and heavy-duty cutting. Its powerful spindle efficiently processes a broad spectrum of materials, including steel, cast iron, aluminum alloys, and even non-metallic materials.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a tool magazine of substantial capacity (refer to the product manual for specifics), allowing for storage of multiple tools. This feature enables automatic tool changes during machining, substantially reducing tool change durations and enhancing production throughput.
- Tool Change Time: Enjoy minimal tool change times (see product manual for specifics), allowing for seamless transitions between machining processes, thus minimizing production halts and maintaining a steady workflow.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's face, end, or contour milling. Achieve high-precision results with its high-speed spindle and precise axis control, processing complex shapes with smooth surfaces and accurate dimensions. In mold cavity milling, it precisely shapes and sizes cavities, guaranteeing top-quality mold production.
5.2 Drilling
During drilling, expect precise perpendicularity and hole accuracy. The high-torque spindle propels the drill bit through various materials swiftly, while precise axis positioning ensures holes meet design specifications. This is crucial for multi-hole components like engine blocks, ensuring flawless functionality.
5.3 Tapping
The ZD-V1160 shines in tapping, executing high-speed, precise thread tapping. It ensures thread quality and pitch precision, handling both small and large diameter threads with stability and finesse.
6. Control System
Featuring an advanced control system (Mitsubishi/Fanuc system options available), the ZD-V1160 offers a user-friendly interface, straightforward programming, and rapid processing. It facilitates automated machining, real-time operational status monitoring, error diagnosis, and alarms, empowering operators to maintain peak machine performance with ease.
7. Optional Accessories
To perfectly cater to your unique processing requirements, the ZD-V1160 provides a wide range of optional accessories, including:
- Fourth-Axis Rotary Table: This remarkable accessory significantly broadens the machining capabilities of the machine, allowing you to tackle intricate curved surfaces and parts with multifaceted processing requirements. For instance, when working on impellers, the fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, enabling the precise machining of complex blade surfaces.
- Cooling and Lubrication Systems: We offer a diverse array of cooling and lubrication systems designed to maintain optimal machine performance during operations. The high-pressure cooling system efficiently cools both tools and workpieces, enhancing the workpiece's surface finish and extending the tool's lifespan. Meanwhile, the automated lubrication system ensures the smooth functioning of all moving components, thus reducing wear, tear, and maintenance expenses.
- Tool Monitoring System: This cutting-edge system continuously monitors tool wear and breakage in real-time. Upon detecting a tool failure, it promptly issues an alert, enabling operators to swiftly replace the tool, thereby preventing processing errors and minimizing workpiece wastage.
8. After-Sales Service
Recognizing the importance of after-sales support for your operation, we provide a comprehensive after-sales service framework:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring that your machine is operational and productive as quickly as possible.
- Training: We offer extensive training programs for operators and maintenance staff, equipping them to swiftly master the operational and maintenance skills required for the machine.
- Warranty: The ZD-V1160 is accompanied by a [X]-month warranty. During this period, any quality-related issues with the machine will be addressed with complimentary repairs or replacement parts.
- Technical Support: Our dedicated technical support team is available around the clock to address your inquiries and resolve issues. We also provide remote technical assistance via the Internet for rapid response to your requirements.
9. Conclusion
The ZD-V1160 machining center stands as a high-performance and dependable machine tool. Its superior structural engineering, precision machining capabilities, and unrivaled after-sales service make it an exceptional choice to meet your manufacturing demands.
To provide you with the most fitting machining solution, we invite you to share your engineering drawings for the parts you intend to process. This allows us to thoroughly analyze your needs and suggest the ideal configuration and accessories for the ZD-V1160.
For any inquiries or additional information, do not hesitate to reach out:
Contact Number: +86 19818983582
We are eager to collaborate with you and contribute to your business's enhanced success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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