Product Description
Detailed Photos
Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a pinnacle of engineering innovation by Dalian ZHIDECNC Technology Co., Ltd, epitomizes the very essence of high-performance machine tool technology. Marrying cutting-edge design principles with state-of-the-art manufacturing techniques, this center delivers unmatched precision, formidable rigidity, and elite-level efficiency. It is meticulously engineered for the mass production of intricate components, playing an indispensable role across a myriad of industries including automotive, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with dual high-speed spindles, this machining center enables the simultaneous processing of two identical parts, markedly elevating processing efficiency. This capability drastically reduces production cycles, effortlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine ensures exceptional tool change speed and stability. With a generous capacity of 24 * 2 tools (dual-gripper tool magazine), it supports a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience tool change times as quick as 1.6 seconds, minimizing downtime and maximizing auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides for the X/Y/Z1/Z2 axes, the machine achieves rapid traverse speeds reaching 48m/min. It boasts a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, ensuring precise positioning and flawless motion control throughout every stage of the processing journey.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are precision-engineered to achieve speeds of up to 8000rpm (belt) and 12000rpm (direct drive) based on the drive mode. Together with a BT40 spindle taper, they facilitate rapid, high-precision cutting throughout the machining process.
- Stable Structural Design
- Crafted with a focus on excellence, the machine's structure employs premium materials to deliver outstanding rigidity and stability. This design choice minimizes vibrations and deformations during operations, ensuring consistent accuracy and quality in production.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Equipped with a Mitsubishi customized system, the machine excels at dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable it to perform multi-axis linkage machining for complex components, adeptly addressing a wide spectrum of processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw incorporates a center water-out and high-pressure system, effectively cooling both the tool and workpiece during operations. This ensures stability in processing accuracy and facilitates efficient chip removal, thereby enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm - Our design ensures extensive flexibility and adaptability for diverse machining requirements.
- Relative Distance between Dual Spindles: 500mm - Engineered for optimal coordination between spindles, enabling simultaneous operations and boosting productivity.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive) - Experience unrivaled speed variability to suit your precise machining tasks.
- Spindle Taper: BT40 - Achieve enhanced grip strength and precision with our robust spindle taper design.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min - Enables swift movement across axes, reducing idle time and maximizing throughput.
- Positioning Accuracy: 0.005mm - Deliver utmost precision in every operation, ensuring superior quality and precision.
- Repeat Positioning Accuracy: 0.003mm - Guarantees consistency in repeated tasks, eliminating errors and enhancing reliability.
- Cutting Feed: 0 - 10000mm/min - Versatile cutting feed rates tailored for various materials and project needs.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine) - Maximize efficiency with a substantial tool capacity, minimizing tool changeovers.
- Maximum Tool Diameter (Full Tool): 80mm - Accommodates larger tools, expanding your machining capabilities.
- Maximum Tool Diameter (Adjacent Tool): 160mm - Designed to handle adjacent tools, ensuring seamless and efficient operations.
- Maximum Tool Weight: 8kg - Supports substantial tool weight, offering robust and stable performance.
- Tool Change Time: 1.6 seconds - Experience rapid tool changes, significantly reducing downtime and enhancing productivity.
(VI) System Configuration
- System: Mitsubishi/New Generation - Leverage cutting-edge system technology for unparalleled efficiency and performance.
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw - High-powered motors drive superior performance, enabling demanding operations with ease.
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw - Optimal motor power allocation for each axis, ensuring balanced and efficient functioning.
- Machine Weight: 6800kg - Built with robustness for stability and precision during high-speed operations.
- Machine Size: 2800 * 2800 * 2650mm - Compact yet capacious, designed to fit comfortably in varied workspace settings.
IV. Application Industries
- Automotive Parts Manufacturing: It can be used for high - precision processing of automotive engine, transmission and other parts, improving production efficiency and product quality.
- Construction Machinery Industry: Process various structural parts and components of construction machinery to ensure their accuracy and strength requirements.
- Aerospace Field: Manufacture precision parts such as aero - engine blades and aerospace structural parts to meet the high - performance requirements of the aerospace industry for parts.
- Electronics Industry: Process parts such as the housings and heat sinks of electronic equipment to achieve high - precision and high - efficiency production.
- Pneumatic and Hydraulic Industry: Produce pneumatic and hydraulic components such as valves and pump bodies to ensure the accuracy and sealing performance of the products.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. illuminates the CNC machine tool industry, expertly melding research, development, production, sales, and unmatched service into a seamless operation. With an unwavering commitment to achieving excellence and flawless perfection, Dalian ZHIDECNC showcases formidable R&D prowess, exemplary manufacturing skills, and a robust service ecosystem. The company proudly holds multiple national patent certifications, the esteemed ISO9001 international quality certification, and the coveted EU CE qualification. Through collaborative technical research with prestigious international machine tool manufacturers and strategic alliances with renowned universities, Dalian ZHIDECNC continues to redefine innovation's frontier.Dalian ZHIDECNC is at the forefront of revolutionizing the CNC precision machine tools landscape, dedicated to offering pioneering intelligent and unmanned technical solutions. We are devoted to crafting exceptional machine tool products that promise unmatched quality and deliver outstanding value for our respected users.
Contact Information: Connect with us for personalized assistance and inquiries via Tel/WeChat at 19818983582.
Choose the ZD-G500 dual-spindle vertical machining center to access high-performance, precision-engineered, and reliable processing capabilities. Experience the comprehensive, premier service for which Dalian ZHIDECNC is renowned. We extend a warm invitation for inquiries and purchases from our esteemed international clientele!
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