Automated Machining Technology with Built-in Gantry Manipulator for Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Discover the Unmatched Advantages of Our Product

Product Description

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• High-Precision Processing Guarantee: Experience unparalleled precision with our integrally cast low-center-of-gravity bed, designed to provide a rock-solid foundation and significantly mitigate vibration during operations. Each component is meticulously crafted and assembled, ensuring exceptional fitting accuracy. Our groundbreaking structure and advanced control methods expertly manage thermal displacement, achieving a spindle end/radius runout accuracy of 0.002mm and a positioning accuracy of 0.003mm. This precision meets the stringent demands of precision parts processing.

• Highly Automated Integration: Revolutionize your production line with our state-of-the-art integrated feeding and loading/unloading manipulator. Engineered for both mass production and small-batch multi-variety processing, it significantly boosts efficiency while slashing labor costs. For even greater productivity, opt for our fully automated production line, capable of supporting up to 10 machine tool sets. Achieve seamless unmanned processing with a single operator managing multiple devices, presenting a formidable solution for cost reduction and efficiency enhancement.
• High Configuration and Stability: Our machines come equipped with premium imported pneumatic components, renowned for their reliability and stable performance. The system features the cutting-edge Mitsubishi system from Japan, with controller options such as the Mitsubishi EB0/M8D. The numerical control system interface A2-4 offers fast computation and precise control. The addition of the TK wire cup guide rail and imported servo turret further augments the machine's processing accuracy and rigidity.
• Flexible Combination and Customization: Tailor your operations with our versatile automatic loading and unloading system, adaptable to diverse production needs, including solutions like an automatic bar feeder. Our systems offer a suite of optional functions, from automatic flipping and oil-water separation to online detection and tool breakage detection. Customize these features to meet specific process requirements, enhancing the equipment's versatility and adaptability.
• Full Protection and Stable Operation: Our equipment is shielded with superior full-protection internal and sheet metal outer covers, effectively isolating the processing area from external factors and preventing the spattering of chips and coolant. This design ensures a safe and reliable processing environment. The automatic lubrication system ensures each moving part is regularly and precisely lubricated, minimizing wear and securing stable machine operation.

Application Fields

• Automotive Parts Processing: Perfect for machining automotive components including engine, transmission, and chassis parts such as shafts, discs, and gears. Our technology ensures high-precision and high-efficiency processing, meeting the rigorous standards of the automotive industry.
• Aerospace Parts Processing: Ideal for crafting precision parts in the aerospace sector, such as aircraft engine blades, landing gear components, and aerospace pipes. Our solutions guarantee the precision and quality required for aerospace part manufacturing.
• Electronic Equipment Parts Processing: Excelling in producing small precision components for electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. Our technology addresses the electronics industry's need for parts with impeccable precision and surface quality.
• Medical Device Parts Processing: Essential for manufacturing precision components in medical devices, such as surgical instruments, implants, and device casings. Our solutions ensure the utmost safety and reliability of medical equipment.

After-sales Service

• Installation and Commissioning: Our expert technicians deliver professional installation and commissioning services at your site, guaranteeing the seamless operation of your equipment.
• Training Service: We offer comprehensive training programs covering operation and maintenance, equipping users with the skills for efficient device handling and care, ultimately extending the equipment's service life.
• Warranty Service: Benefit from our warranty service, which covers a specified period following purchase. Enjoy free repairs or part replacements for issues arising from equipment quality defects during this time.
• Maintenance Service: Cultivate an impeccable after-sales service network designed to swiftly address user maintenance requests, ensuring rapid and efficient maintenance solutions that significantly minimize equipment downtime. Our commitment is to maintain your operations seamless and uninterrupted.
• Spare parts supply: Guarantee a robust inventory of authentic factory spare parts, delivering prompt and precise spare parts replacement services. Our objective is to ensure the continuous and optimal functionality of your equipment, facilitating smooth and reliable operations.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -