ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the innovative world of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a transformative force, setting unparalleled benchmarks in precision, automation, and performance. Engineered to cater to the diverse and exacting demands of industries, this advanced machine tool delivers exceptional high-quality machining with supreme efficiency.
1. Key Features
1.1 Exceptional Precision
- This lathe is designed with a robust, low-center-of-gravity bed, integrally cast to ensure rock-solid machining stability. With a spindle end/radial runout of just 0.002mm and a positioning accuracy of 0.003mm, it promises precision that meets the most rigorous quality standards, ideal for applications where precision is paramount.
1.2 Advanced Automation
- The ZD - C36 is equipped with a cutting-edge material handling system, effortlessly integrating with loading and unloading robots to process workpieces of diverse geometries, be it large or small batches. It can be configured for a fully automated production line, supporting up to 10 machines, with features like an automatic chip conveyor and customizable material storage bins, further enhancing automation, minimizing human intervention, and driving productivity.
1.3 High-Quality Components
- This machine boasts premium imported pneumatic components and a sophisticated Mitsubishi control system. The TK wire cup guide rail and imported servo turret ensure fluid and precise movement. It includes an online inspection device for real-time machining process monitoring, preventing batch defects and allowing immediate corrective actions to maintain consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 offers unmatched flexibility with an optional automatic bar feeder to enhance material handling efficiency. Optional features like online measurement, tool breakage detection, and automatic flipping mechanisms cater to specific production needs, making this lathe versatile for a wide array of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- Capable of processing bar stock up to a maximum diameter of 34mm. For operations involving automatic loading and unloading, it efficiently handles a maximum machining diameter of 200mm (85mm with automation) and a maximum machining length of 120mm (70mm with automation).
2.2 Spindle Specifications
- The spindle motor, with a power output of 3.7/5.5KW, offers rotational speeds from 60 to 6000 RPM. Crafted for high torque and smooth operation, it ensures efficient material removal with precision.
2.3 Axis Movements
- With an X-axis and Z-axis travel of 145mm each, the ball screws (size 3210) ensure precise, repeatable positioning. The tool height is set at 20mm, and the bed structure is designed for ultimate rigidity and stability, ensuring flawless performance.
2.4 Machine Dimensions and Weight
- Occupying a compact footprint of 1600 x 1700mm with a height of 2300mm and weighing approximately 2400kg, this robust machine seamlessly fits into diverse machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, a cooling system with integrated water tank, full protective enclosure, automatic lubrication, material handling robot with conveyor belt, high-pressure pump, and oil mist collection system. Optional enhancements like an automatic bar feeder, chip conveyor, online inspection, tool breakage detection, and automatic flipping mechanisms enhance the machine's versatile functionality.
3. Applications
The ZD - C36 Automated CNC Lathe stands as a versatile marvel within the realms of modern industry, finding its purpose across a multitude of sectors. Its capabilities are not limited, making it an indispensable asset for industries including, but not confined to:
3.1 Automotive and Motorcycle Components
- In the competitive world of automotive and motorcycle manufacturing, the impeccable precision machining of engine parts, transmission components, and chassis parts is paramount. The ZD - C36's expertise in handling intricate geometries while maintaining stringent tolerances positions it as the perfect ally for crafting superior components. These components meet the rigorous performance and safety benchmarks demanded by the industry, ensuring excellence and reliability.
3.2 Pneumatic and Hydraulic Systems
- When it comes to manufacturing pneumatic and hydraulic cylinders, valves, and fittings, the precision and automation prowess of the lathe guarantee unwavering quality and dimensional accuracy. This is vital for the seamless operation of systems prevalent in industrial machinery, automation setups, and transportation sectors, where accuracy and consistency are non-negotiable.
3.3 Home Appliances and Sanitary Ware
- Producing components for home appliances such as washing machines, refrigerators, and air conditioners, along with sanitary ware like faucets and showerheads, demands remarkable machining precision. The ZD - C36 excels in delivering these parts with outstanding surface finishes, elevating the quality and aesthetic appeal of the final products, thereby enhancing consumer satisfaction.
3.4 Medical Devices
- In the intricate field of medical technology, the crafting of surgical instruments, implants, and diagnostic equipment requires unparalleled precision and quality. The ZD - C36, equipped with advanced features and dependable performance, provides a fitting solution for the meticulous machining of essential medical components, ensuring both patient safety and the efficacy of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- With its integration of high-speed machining, automated material handling, and real-time inspection features, the ZD - C36 paves the way for continuous, streamlined production. The machine's rapid adaptability to varying workpiece geometries and batch sizes further amplifies productivity, truncating production cycles while bolstering overall output, setting new standards in manufacturing efficiency.
4.2 Uncompromised Quality
- Thanks to its precise machining prowess and embedded quality control systems, the ZD - C36 guarantees that every part produced effortlessly meets or surpasses the predefined quality benchmarks. This not only curtails the need for rework and reduces scrap but also solidifies the prestige of manufacturers who depend on this machine to fortify their production processes with unwavering quality.
4.3 Cost-Effectiveness
- By curtailing human error, minimizing material wastage, and heightening production efficiency, the ZD - C36 delivers substantial long-term cost reductions. The initial investment in this cutting-edge machine tool is swiftly recuperated through the remarkable enhancements it brings to productivity and quality, making it a wise and economically sound choice for manufacturers.
4.4 Ease of Use and Integration
- Designed with seamless usability in mind, the machine is equipped with a Mitsubishi control system offering intuitive programming and operational interfaces, empowering operators to swiftly grasp and master its functionalities. Moreover, the lathe's modular design and compatibility with diverse automation peripherals ensure easy integration into existing production lines, thus enhancing the fluidity and efficiency of manufacturing processes.
Product Description
Detailed Photos
Product Parameters
Certifications
Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a monumental advancement in precision machining technology. Embodying a harmonious blend of cutting-edge features, steadfast reliability, and versatility in applications, it is an indispensable ally for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial arena. Whether undertaking large-scale production runs or crafting complex, precision components, the ZD - C36 emerges as the definitive solution for attaining unrivaled excellence in machining operations.
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