Discover Unmatched Precision Machining with Zhide CNC's ZD - V855 Vertical Machining Center, where innovation meets excellence.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a CNC machine tool authority, seamlessly integrating R & D, production, sales, and service. Since our founding in 2011, we have embraced a philosophy of "striving for excellence and pursuing superiority," with the ambition to become a dominant presence in the machine tool industry.
Our dynamic R & D capabilities drive continuous innovation, introducing avant-garde CNC machine tools meticulously crafted with precision. Our comprehensive service framework delivers holistic solutions to our customers. With a portfolio of national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, we assure our products' compliance with global standards and reliability.
Our organization is anchored by three strategic centers: the Machine Tool Application Center pioneers new product developments and process enhancements for mass production; the Machine Tool Manufacturing Center specializes in designing and crafting custom machine tools to meet client-specific requirements; and the Machine Tool Marketing and Service Center enriches the customer experience, provides training, and ensures rapid delivery of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center features a high-rigidity, high-speed imported spindle. The primary castings made from high-strength, high-toughness Meehanite cast iron undergo a stress-relieving annealing process to ensure long-term resistance to deformation, offering a stable platform that underpins precision machining.
With an ultra-wide, steel-shaped base incorporating a symmetrical support design, the machine effectively dissipates cutting stress, enhancing operational stability. The inclusion of imported super-load roller linear guides endows the center with outstanding rigidity and precision, alongside powerful heavy-cutting capabilities.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a highly versatile machine, boasting a wide array of applications across industries like automotive parts manufacturing, precision machinery processing, and aerospace component production. It excels in complex machining operations, such as milling, drilling, boring, and tapping, offering unparalleled precision and efficiency. Whether managing small-batch precision parts or large-scale mass-production components, the ZD - V855 is adept at meeting your demanding requirements.
2.4 Unmatched After-sales Service
At Zhide CNC, we place exceptional emphasis on after-sales service, providing our cherished customers with seamless support. Our professional technical team is on standby 24/7, ready to deliver prompt assistance whenever required. Should any machine tool issues arise, our experts respond swiftly to resolve them with efficiency. We also provide regular maintenance services for the esteemed ZD-V855, ensuring long-term stability and reliability, minimizing downtime, and substantially enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center stands out with its exceptional compatibility, seamlessly integrating with a vast range of sophisticated accessories and systems to enhance its operational capacity and flexibility. At the heart of its innovation lies the impressive automatic tool changer (ATC), designed for swift and precise tool exchanges that dramatically cut down machining time. This remarkable feature significantly boosts efficiency, especially in complex operations requiring varied toolsets. With an expansive tool capacity, the ATC accommodates a diverse array of tools in a single machining process, providing unmatched adaptability and ensuring your operations run smoothly and efficiently.
Moreover, the machine harmoniously merges with Zhide CNC's groundbreaking MES digital production system, offering a transformative array of advantages. This advanced system not only reduces operator workload and lowers skill entry barriers but also includes an in-machine probe for automatic measurements, consistently guaranteeing exceptional product quality. The MES system empowers you with the ability to dynamically adjust machining sequences, effortlessly manage urgent tasks, and access real-time equipment performance data. Its flexible processing mode supports mixed-line production of various products, facilitating simultaneous off-line clamping and in-machine cutting. This maximizes the utilization of your equipment, pushing productivity to its limits.
2.6 Precision - Oriented Design Features
The ZD - V855 is crafted with a laser focus on precision, ensuring impeccable machining accuracy. Its cutting-edge high-precision spindle, coupled with an advanced drive system, ensures flawless positioning and smooth rotation. Equipped with top-tier ball screws and linear guides along the X, Y, and Z axes, the machine is pre-stretched to virtually eliminate backlash and enhance repeat positioning accuracy. This results in consistently producing components with the industry's tightest tolerances, meeting and exceeding the most rigorous quality standards.
Our expertly engineered cooling and lubrication system is integral to sustaining machining precision. The system efficiently dissipates heat generated during operations, preventing thermal deformation and safeguarding workpiece accuracy. Concurrently, the lubrication system guarantees fluid axis movements, minimizing friction and wear, thus bolstering the machine's enduring precision and reliability.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is a decision of exceptional cost-effectiveness. This powerhouse of performance not only elevates production efficiency but also slashes costs per unit and boosts overall productivity. Its robust design and minimal maintenance demands mean significantly reduced downtime and lower repair costs over its lifespan, maximizing your return on investment and ensuring long-term financial benefits.
The ZD - V855 excels in managing intricate machining tasks internally, reducing the reliance on outsourcing, thereby saving both time and resources. This strategic investment not only meets your current machining demands but also strategically positions you in the global market, allowing you to produce superior-quality products with unmatched efficiency and precision.
2.8 Customization Options Tailored to Your Needs
Understanding the unique requirements of each manufacturing operation, we offer a comprehensive range of customization options for the ZD - V855 vertical machining center. Whether you're optimizing the machine for specific workpiece types, seamlessly integrating it into your existing production workflows, or enhancing its functionality for specialized industry applications, our team of experts is committed to helping you achieve your distinct objectives.
Our customization services include fine-tuning spindle speed and torque to match the materials and machining processes you frequently encounter. For operations involving hard metals that demand high-power cutting, we tailor the spindle to provide the necessary force while maintaining precision. Additionally, we offer custom tooling configurations, such as specialized tool holders or expanded tool magazine capacity, ensuring your exclusive machining needs are met with precision and efficiency.
We also specialize in automation customization. If you aim to elevate productivity through increased automation, we provide innovative solutions like robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These advancements not only minimize manual labor but also enhance the consistency and efficiency of your production processes, propelling you toward operational excellence.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is meticulously designed with user-friendliness at its heart. Its control panel is incredibly intuitive, featuring a large, high-resolution display that offers users with minimal experience an easy navigation experience. The display provides crystal-clear insights into the machining process, including real-time status updates, precise tool paths, and critical error notifications, ensuring smooth operation and confidence in every task.
To elevate your team's expertise and fully harness the capabilities of the ZD - V855, we offer an array of intensive training support. Our holistic training initiatives cover a spectrum from initial setup and programming to high-level machining strategies. Choose between immersive on-site training at your location or flexible online sessions, custom-fit to your needs. Our trainers, rich in experience and insights, are prepared to tackle any questions, ensuring your operators become proficient and self-assured in managing the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center stands distinguished with an impressive legacy of market excellence. Celebrated by numerous manufacturing entities worldwide, across a diverse range of industries, it has revolutionized production paradigms. Our clients have regularly highlighted significant surges in production efficiency, exceptional product quality, and enhanced competitiveness after adopting the ZD - V855.
Here are a few endorsements from our delighted customers:
- "Since incorporating the ZD - V855, our machining precision has markedly improved. We now achieve part tolerances previously unreachable, opening up new business opportunities for us." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is indeed a powerhouse, providing unwavering, reliable performance. The post-purchase support from Zhide CNC is outstanding. Whenever a problem occurs, their rapid response and effective solutions are immensely valuable." - [Customer Name 2], Automotive Parts Manufacturer.
These commendable testimonials underscore the exceptional quality and performance of the ZD - V855. We are assured that you, too, will enjoy similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Perfectly aligned with the Industry 4.0 evolution, the ZD - V855 vertical machining center is crafted for seamless inclusion into smart manufacturing environments. Equipped with state-of-the-art connectivity capabilities, it integrates effortlessly with other machines, sensors, and enterprise systems. This facilitates real-time data collection and analysis, offering you critical insights into your production workflows.
For instance, the machine can integrate with production planning software, ensuring harmony between machining tasks and holistic production schedules. This enhances resource allocation efficiency and diminishes idle periods. By remotely tracking key performance indicators like spindle utilization, cycle durations, and tool wear through a secure web-based portal, you can pinpoint areas for improvement and enable predictive maintenance, reducing unforeseen breakdowns and expensive downtime.
Moreover, the ZD - V855 can seamlessly integrate into a network of interlinked machines, advancing a smart factory ecosystem. In this dynamic, machines coordinate and exchange data to achieve shared production objectives. For instance, if a machine identifies a tool shortage, it can automatically request a replacement from a centralized tool repository, ensuring uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our commitment to sustainability is steadfast, and the ZD - V855 reflects our eco-conscious principles. Designed to minimize energy consumption without sacrificing performance, its efficient spindle drive system and advanced power management features significantly lower electricity usage, reducing both operational costs and your environmental impact.
Our cooling and lubrication systems are thoughtfully created with environmental responsibility in mind. We utilize biodegradable coolants and lubricants that are kind to the earth. Furthermore, the machine's design simplifies the recycling of components at the end of its lifecycle, minimizing waste and advocating for a sustainable circular economy.
2.13 Future - Proofing Your Manufacturing Operations
When you invest in the ZD - V855, you are not just meeting your present manufacturing needs-you're strategically positioning your operations for the future. In a world where technology is constantly evolving and manufacturing demands grow more complex, the ZD - V855 is primed to adapt effortlessly. It can be seamlessly upgraded with the latest software and hardware advancements, ensuring your production capabilities remain cutting-edge.
Our passionate and dedicated R & D team is unwaveringly focused on elevating the performance and capabilities of our machines. We consistently provide regular software updates, which not only introduce an array of exciting new features but also significantly enhance overall performance. Envision future updates that could seamlessly integrate advanced machining algorithms for superior precision or streamline compatibility with the latest emerging manufacturing technologies, ensuring you consistently stay ahead in the industry.
Moreover, the ZD - V855 boasts a modular design that empowers seamless hardware enhancements. Whether your goal is to upgrade the spindle for increased speeds, incorporate additional axes for more sophisticated machining, or replace components with cutting-edge versions, this machine adapts flawlessly, ensuring you remain at the industry's leading edge.
We are confident that the ZD - V855 vertical machining center offers a comprehensive solution to contemporary manufacturing challenges. Its sophisticated blend of high-end features, versatile customization options, and unwavering dedication to quality and sustainability makes it the quintessential choice for manufacturers intent on elevating their operations. We eagerly look forward to partnering with you on your journey to achieving your manufacturing aspirations. Should you have any further inquiries or wish to discuss your specific needs, please feel free to contact us at any time.
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