Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual-Spindle Vertical Machining Center stands as a masterpiece of engineering excellence by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine tool incorporates cutting-edge design philosophies and manufacturing techniques, marked by unparalleled precision, rigidity, and operational efficiency. It is an ideal solution for the mass production of intricate components, finding its indispensable place across key industries like automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Experience unmatched processing speed with dual high-speed spindles, capable of simultaneously crafting two identical parts. This innovation significantly enhances processing efficiency, drastically shortens production cycles, and fulfills the demanding requirements of mass production.
- Fast Tool Change System
- Featuring a dual-servo tool arm-type tool magazine, enjoy swift and stable tool changes. With a capacity of 24 * 2 (dual-gripper tool magazine), the system supports a maximum tool diameter of 80mm (full tool) or 160mm (adjacent tool), accommodates tools weighing up to 8kg, and boasts a rapid tool change time of just 1.6 seconds. This ensures seamless tool transitions, minimizing auxiliary processing time.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides for the X/Y/Z1/Z2 axes, achieve rapid traverse speeds reaching 48m/min, with stunningly accurate positioning at 0.005mm and repeat positioning accuracy of 0.003mm. This guarantees impeccable precision and motion control throughout the machining process.
- High-Precision Spindle
- Spindle 1 and 2 reach impressive speeds of 8000rpm (belt) / 12000rpm (direct drive) depending on the mode selected. With a spindle taper of BT40, achieve high-speed, precision cutting, elevating your processing capabilities to new heights.
- Stable Structural Design
- Crafted with a meticulously planned structural design from top-quality materials, the machine ensures excellent rigidity and stability, effectively minimizing vibrations and deformations. This results in consistent and reliable processing accuracy.
(III) Flexibility and Versatility
- Multi-Axis Linkage Machining
- Harness the power of the Mitsubishi customized system for dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock enhance capabilities, enabling the multi-axis linkage machining of complex components to satisfy diverse processing needs.
- Center Water-Out and High-Pressure System
- Equipped with a center water-out and high-pressure system on the four-axis lead screw, effectively cool tools and workpieces. This ensures processing accuracy stability, aids in chip removal, and enhances surface quality during machining.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Experience the pinnacle of precision engineering in automotive parts manufacturing. Utilize our cutting-edge technology for intricate processing of automotive engines, transmissions, and other essential components, dramatically enhancing both production efficiency and product quality.
- Construction Machinery Industry: Effortlessly process a vast array of structural parts and components within the construction machinery sector. Our advanced solutions ensure each piece meets strict accuracy and strength specifications, providing unmatched reliability.
- Aerospace Field: Elevate your capabilities in the aerospace field with our precision manufacturing solutions. Craft critical aero-engine blades and structural parts that meet the aerospace industry's exacting standards for high performance and reliability.
- Electronics Industry: Propel your production processes in the electronics industry forward with our state-of-the-art technology. Manufacture high-precision housings and heat sinks with efficiency and finesse, ensuring superior product performance.
- Pneumatic and Hydraulic Industry: Master the production of precision pneumatic and hydraulic components such as valves and pump bodies. Our technology ensures unparalleled accuracy and superb sealing performance, vital for optimal function and longevity.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of excellence in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and unparalleled service. Our commitment to striving for unparalleled excellence and precision is unwavering, backed by our robust R & D capabilities, impeccable manufacturing craftsmanship, and a holistic service framework. Proudly, we have acquired numerous national patent technology certifications, the prestigious ISO9001 international quality system certification, and the esteemed EU CE qualification certification. Our technical prowess is further strengthened through collaborative research initiatives with prominent foreign machine tool manufacturers, alongside synergistic partnerships with renowned universities for production, learning, and research.We are dedicated to delivering state-of-the-art intelligent and unmanned solutions for CNC precision machine tools, crafting superior machine tools that ensure maximum value and efficiency for our users.
Opt for the ZD - G500 dual - spindle vertical machining center and experience a revolutionary high-performance, high-precision, and reliably robust processing equipment. With ZHIDECNC, you receive comprehensive, high-quality service that is second to none. We warmly welcome inquiries and orders from our valued overseas clientele!
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