Integrated Robotic System CNC Lathe for Efficient Precision Machining

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After-sales Service: Yes
Warranty: Yes

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  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
  • Integrated Robotic System CNC Lathe for Efficient Precision Machining
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  • Overview
  • Product Description
  • Detailed Photos
  • Product Parameters
  • Certifications
  • Packaging & Shipping
  • Installation Instructions
Overview

Basic Info.

Model NO.
ZD-C36
Application
Metal
Process Usage
Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
Movement Method
Contour Control
Control Method
Closed-Loop Control
Numerical Control
CNC/MNC
Processing Precision
0.002mm
Performance Classification
High-End CNC Machine Tools
Certification
ISO 9001
Condition
New
The Spindle End/Radial Runout Accuracy
0.002mm
The Positioning Accuracy Reaches
0.003mm
Optional Fully Automatic Production Line
10 Machine Tools
CNC System Interface
A2-4
Tk Silk Cup Guide Rail
THK
Line Detection Device
Match
Tool Breakage Detection
Match
Automatic Loading and Unloading System
Flexible Combination
Maximum Processing Diameter of Bar Stock
34mm
Maximum Machining Diameter
200mm
Maximum Machining Length
120mm
Transport Package
Yes
Specification
1600*1700mm
Trademark
ZHIDECNC
Origin
China
Production Capacity
5, 000 Units Per Year

Product Description

ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining

Integrated Robotic System CNC Lathe for Efficient Precision Machining
In the cutting-edge world of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a transformative force, redefining standards for precision, automation, and exceptional performance. Designed with meticulous attention to detail, this state-of-the-art machine tool caters to the diverse and demanding needs of industries that prioritize high-quality machining and unparalleled efficiency.

 

1. Key Features

1.1 Exceptional Precision

  • The ZD - C36 lathe boasts a high-rigidity, low-center-of-gravity bed that is integrally cast for unparalleled stability in machining operations. With a spindle end/radial runout of an astounding 0.002mm and a precision positioning accuracy of 0.003mm, this remarkable level of precision ensures every machined part adheres to the strictest quality standards. It is perfectly suited for demanding applications where accuracy is absolutely essential.

1.2 Advanced Automation

  • Featuring a sophisticated material handling system, the ZD - C36 can seamlessly integrate with loading and unloading robots, effortlessly managing both large and small batches of workpieces with diverse geometries. It can also be configured with an optional fully automated production line, supporting up to 10 machines in a synchronized line. Additionally, the automatic chip conveyor and customizable material storage bins significantly enhance automation capabilities, minimizing human intervention and maximizing productivity.

1.3 High-Quality Components

  • Built with top-tier imported pneumatic components and a robust Mitsubishi control system, the machine ensures smooth, precise operations with its TK wire cup guide rail and imported servo turret. An optional online inspection device provides real-time monitoring of the machining process, aiding in the prevention of batch defects and enabling swift corrective measures for consistent, high-quality output.

1.4 Flexible Configuration

  • The ZD - C36 offers superb flexibility and can be equipped with an automatic bar feeder to boost its material handling efficiency. Optional features, including online measurement, tool breakage detection, and automatic flipping mechanisms, can be customized to meet specific production requirements. This adaptability renders the lathe an ideal choice for a wide array of machining applications.

2. Technical Specifications

2.1 Machining Capacity

  • The machine can process bar stocks with a maximum diameter of 34mm. For automatic loading and unloading operations, it supports a maximum machining diameter of 200mm (85mm with automatic features) and a maximum machining length of 120mm (70mm with automatic features).

2.2 Spindle Specifications

  • With a spindle motor power output of 3.7/5.5KW, the spindle operates at a versatile speed range of 60 to 6000 RPM. Designed for high torque and smooth functionality, the spindle ensures efficient material removal.

2.3 Axis Movements

  • The X-axis and Z-axis each offer a travel distance of 145mm, supported by ball screws of size 3210 for precise and repeatable positioning. With a tool height set at 20mm and a bed structure engineered for maximum rigidity, the lathe ensures stability throughout operations.

2.4 Machine Dimensions and Weight

  • Occupying a compact footprint of 1600 x 1700mm with a height of 2300mm, the machine weighs approximately 2400kg, making it a robust yet space-efficient solution for diverse machining environments.

2.5 Standard and Optional Attachments

  • Standard attachments include a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, two tool holders, eight pressure blocks, and a cooling system with an integrated water tank. The machine is fully enclosed for protection, features an automatic lubrication system, and includes a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. Optional enhancements such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can be added to elevate the machine's capabilities.
Integrated Robotic System CNC Lathe for Efficient Precision Machining
Integrated Robotic System CNC Lathe for Efficient Precision Machining

3. Applications

The ZD - C36 Automated CNC Lathe stands as a versatile powerhouse, catering to an array of industries with its remarkable features, seamlessly supporting but not limited to:

3.1 Automotive and Motorcycle Components

  • Precision is the name of the game in the automotive and motorcycle realms. The ZD - C36 excels in crafting intricate engine parts, transmission components, and chassis parts, mastering complex geometries with unparalleled accuracy. This makes it the go-to machine for producing components that uphold the highest standards of performance and safety, crucial for these dynamic industries.

3.2 Pneumatic and Hydraulic Systems

  • In the realm of pneumatic and hydraulic systems, where precision meets necessity, the ZD - C36 delivers unparalleled consistency. Its precision and automation prowess ensure flawless construction of cylinders, valves, and fittings, essential for the seamless operation of industrial machinery, automation equipment, and transportation systems.

3.3 Home Appliances and Sanitary Ware

  • From the realm of home comforts to personal care, the ZD - C36 brings unparalleled precision to components for washing machines, refrigerators, and air conditioners, as well as faucets and showerheads. It guarantees exceptional surface finishes, enhancing both the quality and visual appeal of your household and sanitary products.

3.4 Medical Devices

  • In the critical field of medicine, where precision and reliability are paramount, the ZD - C36 shines. Its advanced capabilities ensure that surgical instruments, implants, and diagnostic equipment are manufactured to perfection, safeguarding patient health and elevating the effectiveness of medical interventions.

4. Advantages

4.1 Enhanced Productivity

  • The ZD - C36 redefines productivity with its blend of high-speed machining, seamless material handling, and real-time inspection. Effortlessly switching between varied workpiece designs and batch sizes, it amplifies efficiency, cutting down on production times and significantly boosting output.

4.2 Uncompromised Quality

  • Precision reimagined; the ZD - C36 ensures that every component meets the gold standard with its state-of-the-art machining and quality control. This breakthrough reduces rework and scrap, fortifying the reputation of manufacturers who entrust their production to this outstanding machine.

4.3 Cost-Effectiveness

  • The ZD - C36 is a marvel of cost efficiency, minimizing errors, curtailing material wastage, and elevating production efficacy. The initial investment swiftly pays off, as the enhanced productivity and superior quality translate into tangible financial benefits over time.

4.4 Ease of Use and Integration

  • Designed with the operator in mind, the user-friendly Mitsubishi control system of the ZD - C36 simplifies programming and operations. Its modular architecture and compatibility with diverse automation peripherals make integration into existing production lines seamless, a true testament to its design excellence.
Product Description
 

 

Detailed Photos

 

Product Parameters

 

Certifications

 

Packaging & Shipping

 

Installation Instructions
Integrated Robotic System CNC Lathe for Efficient Precision Machining
Integrated Robotic System CNC Lathe for Efficient Precision Machining

 

In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC is a remarkable advancement in precision machining technology. This outstanding machine harmoniously blends cutting-edge features with steadfast performance, catering to a diverse array of applications. It stands as an indispensable asset for manufacturers aiming to maintain a competitive edge in today's ever-evolving industrial sphere. Whether tasked with high-volume production or the intricate machining of complex, precision components, the ZD - C36 is the ultimate solution for achieving unparalleled excellence in machining operations.

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