Machining Center ZD - V1160 Highlighted Recommendation
Dear Esteemed Customer,
I am Kin representing Dalian Zhide CNC Technology Co., Ltd. As a renowned entity in the CNC machine tool industry, we pride ourselves on delivering superior products and unparalleled services. It is with great pleasure that I introduce you to one of our pinnacle innovations - the ZD - V1160 Machining Center.
1. Overview of Dalian Zhide CNC Technology Co., Ltd.
Founded in 2011, our enterprise has been a trailblazer in R&D, manufacturing, sales, and after-sales service of CNC machine tools. Backed by a proficient R&D team, state-of-the-art production machinery, and a stringent quality assurance system, we've earned prestigious certifications, including the ISO9001 international quality system and the EU CE certification. Our offerings are acclaimed both domestically and globally, empowering numerous clients to elevate production efficiency and excellence in product quality.
2. Distinguished Features of the ZD - V1160 Machining Center
The ZD - V1160 excels as a high-performance machining center tailored to address the multifaceted demands of contemporary manufacturing. It embodies exceptional stability, unparalleled precision, and formidable processing prowess, making it an optimal selection for an array of sectors such as automotive, aerospace, precision engineering, and mold fabrication.
3. Ingenious Structural Design
3.1 Robust High-Strength Casting
Key components of the ZD - V1160, including the bed, column, and saddle, are constructed from high-strength Meehanite cast iron. Post-annealing treatment alleviates internal stress, granting outstanding vibration damping and enduring stability. This ensures minimized cutting force impact on machining accuracy and steadfast performance during high-speed, heavy-duty operations.
3.2 Sturdy Rigid Structure
The machine boasts a box-type structural design, offering formidable rigidity and strength. Its wide-span guide rails and large-diameter ball screws guarantee seamless axis movement and precision positioning. The symmetrically arranged support structure further bolsters the machine's stability, enabling it to endure substantial cutting forces without compromise.
4. Comprehensive Technical Specifications
4.1 Expansive Worktable
- Size: Featuring a substantial 1200×600mm worktable, the ZD - V1160 accommodates a wide array of workpiece dimensions.
- Load Capacity: Capable of supporting up to 1000kg, it is ideal for machining large, heavy-duty workpieces.
- T - Slots: The worktable is equipped with T-slots (refer to the product manual for specifics on number, width, and pitch), facilitating secure workpiece and fixture attachment, ensuring stability during machining tasks.
4.2 Versatile Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With an X-axis travel of 1100mm, it provides extensive horizontal mobility for long workpieces.
- Y - Axis Travel: The Y-axis travel spans 610mm, offering ample space for machining tasks in the frontal axis.
- Z - Axis Travel: The Z-axis travel of 610mm accommodates diverse workpiece heights.
- Rapid Movement Speed: The X, Y, and Z axes feature a rapid movement speed of 36m/min, significantly minimizing non-cutting time while boosting production throughput.
- Precision in Positioning: Boasting an extraordinary positioning accuracy of each axis at 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm, this equipment sets a benchmark for precision. Such impeccable high-precision positioning ensures that the machining accuracy of every workpiece aligns seamlessly with the most stringent requirements, delivering flawless results every time.
4.3 Spindle
- Spindle Taper: The spindle is equipped with a BT40/BT50 taper, allowing you the flexibility to choose according to your specific needs. This remarkable taper provides a robust clamping force, ensuring unparalleled stability of the tool even during high-speed rotations, enhancing precision and reliability in every operation.
- Spindle Speed: The spindle speed range is versatile, offering 8000/10000 rpm in both belt and direct-drive options. This adaptability caters to diverse machining processes and material types. For instance, when working with aluminum alloys, a higher spindle speed can be selected for impeccable surface finish, whereas a lower speed is ideal for high-hardness alloy steel to preserve tool strength while ensuring superior machining quality.
- Spindle Power: With a formidable spindle motor power of 15/18.5KW, this machine delivers ample power for both high-speed and heavy-duty cutting tasks. Its strength is unmatched, effectively tackling a variety of materials ranging from robust steel and cast iron to lightweight aluminum alloys and non-metallic materials with ease and precision.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 is adeptly equipped with a tool magazine of significant capacity (details available in the product manual), designed to store multiple tools efficiently. This feature facilitates automatic tool changes during machining, significantly reducing tool change time and dramatically boosting production efficiency, ensuring a seamless workflow.
- Tool Change Time: With an impressively short tool change time (as detailed in the product manual), this machine ensures a seamless transition between various machining processes. This capability minimizes production interruptions, maintaining an uninterrupted and efficient manufacturing process.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling capabilities, offering exceptional performance across face milling, end milling, and contour milling. It achieves high-precision machining with its high-speed spindle and precise axis movement control. Whether processing complex shapes or demanding surface finishes with strict dimensional accuracy, such as mold cavities, this machine ensures meticulous control of shape and size, guaranteeing top-notch quality.
5.2 Drilling
In drilling operations, this equipment guarantees not just accuracy but also perpendicularity of holes. Its high-torque spindle swiftly penetrates various materials, and precise axis positioning ensures hole positions are exact to design specifications. This precision is crucial for parts with multiple holes, such as engine blocks, ensuring every piece meets the highest standards.
5.3 Tapping
The ZD-V1160 showcases proficiency in tapping operations, enabling high-speed, precise tapping with impeccable thread quality and pitch accuracy. Whether managing small or large-diameter threads, this machine executes the tapping process with unwavering stability, ensuring superior results every time.
6. Control System
Equipped with an advanced control system, like the Mitsubishi/Fanuc, the ZD-V1160 simplifies operations with its user-friendly interface and intuitive programming functions. It offers high-speed processing capabilities, enabling automatic control of machining processes and real-time monitoring of operational status. Additional features like error diagnosis and alarms make it easy for operators to use and maintain, enhancing operational efficiency and reliability.
7. Optional Accessories
For tailored solutions meeting your specific processing requirements, the ZD-V1160 offers a robust selection of optional accessories, such as:
- Fourth-Axis Rotary Table: This incredible accessory expands the machine's capabilities, empowering it to tackle intricate curved surfaces and parts with multifaceted processing needs. For instance, when crafting impellers, the fourth-axis rotary table harmonizes seamlessly with the X, Y, and Z axes, skillfully executing the machining of complex blade surfaces.
- Cooling and Lubrication Systems: Our diverse range of cooling and lubrication systems is meticulously curated to ensure the machine's peak performance during machining. The high-pressure cooling system delivers exceptional cooling to the tool and workpiece, enhancing the surface finish of the workpiece and significantly extending the tool's lifespan. The automatic lubrication system guarantees fluid movement of every component, minimizing wear and tear while curbing maintenance expenses.
- Tool Monitoring System: This advanced system vigilantly monitors tool wear and breakage in real-time during machining operations. Upon detecting any tool malfunction, it promptly emits an alarm, enabling timely tool replacement and averting costly processing errors and material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production, we present an all-encompassing after-sales service framework:
- Installation and Commissioning: Our expert technical team delivers on-site installation and commissioning services, ensuring your machine is operational in the shortest possible time.
- Training: Comprehensive training programs are provided for operators and maintenance personnel, equipping them with swift mastery of the machine's operational and maintenance proficiencies.
- Warranty: The ZD-V1160 is accompanied by a [X]-month warranty period. Within this timeframe, any quality issues with the machine will be rectified through complimentary repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, poised to address your inquiries and resolve issues. We also extend remote technical support via the Internet, ensuring quick and efficient responses to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high performance and reliability. Its exemplary structural design, superior machining precision, and impeccable after-sales service render it an outstanding choice for your manufacturing requisites.
To tailor the perfect machining solution for you, we invite you to share the engineering drawings of the parts you intend to process. This will allow us to meticulously analyze your specific demands and recommend the ZD-V1160's most fitting configuration and accessories.
Should you have any inquiries or require further information, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the prospect of collaborating with you and contributing to your business's soaring success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
Audited Supplier 
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