Advanced Automated Machining with Gantry Manipulator for High Accuracy

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages Discover the unparalleled benefits of choosing Dalian Zhide CNC Technology Co., Ltd's Advanced Automated Machining with Gantry Manipulator. Our product stands at the forefront of innovation, delivering extraordinary precision and efficiency. Experience the future of machining with cutting-edge automation and state-of-the-art technology designed to elevate your production capabilities to new heights.

Product Description

Detailed Photos

 

• High-precision processing guarantee: Experience the pinnacle of precision with our integrally cast low-center-of-gravity bed, offering an immovable foundation that minimizes vibrations during intricate processing. Our expertly crafted motion mechanism ensures seamless fit and finish, while our cutting-edge structure and control system masterfully manage thermal displacement. Revel in the extraordinary precision with spindle end/radius runout accuracy of 0.002mm and positioning accuracy of 0.003mm, meeting the most stringent demands for precision parts manufacturing.

• Highly automated integration: Embrace the future of automation with our integrated feeding and loading/unloading manipulator, designed to streamline operations for both mass production and small-batch, multi-variety processing. Witness a remarkable boost in production efficiency while slashing labor costs. Opt for our fully automated production line, capable of handling up to 10 machine tools in a seamless line group, achieving true unmanned processing. Empower a single operator to control multiple devices, unlocking a powerhouse of cost reduction and efficiency elevation.
• High configuration and stability: Elevate your operations with our top-tier imported pneumatic components, renowned for their unwavering quality and consistent performance. The superior Japanese Mitsubishi system, with options of EB0/M8D, ensures unparalleled computing speed and control precision. The A2-4 numerical control interface, along with the TK wire cup guide rail and imported servo turret, fortifies processing accuracy and machine tool rigidity, setting a new benchmark in performance.
• Flexible combination and customization: Tailor your production line with our versatile automatic loading and unloading systems, customizable to your needs with options such as the automatic bar feeder. Discover a suite of optional features including automatic flipping, oil-water separation, online detection, and tool breakage alerts, all tailored to your specific process requirements. Enhance your equipment's versatility and adaptability to seamlessly meet diverse production challenges.
• Full protection and stable operation: Safeguard every operation with our premier full-protection internal safeguards and sleek sheet metal outer covers, effectively isolating the processing area from external factors. Prevent chips and coolant from contaminating your workspace, ensuring a secure and reliable processing environment. Our state-of-the-art automatic lubrication system meticulously maintains each moving component, significantly reducing wear and guaranteeing unwavering machine tool stability.

Application Fields

• Automotive parts processing: Our machine excels in crafting automotive components such as engines, transmissions, and chassis, including shafts, discs, and gears, catering to the automotive industry's high precision and efficiency standards.
• Aerospace parts processing: Precision is paramount in aerospace, and our machine is adept at producing complex aerospace parts like aircraft engine blades, landing gear components, and aerospace pipes, guaranteeing superior accuracy and quality.
• Electronic equipment parts processing: Specializing in small precision parts for electronics, our machine adeptly handles metal casings, connectors, and shafts for mobile phones and computers, fulfilling the industry's rigorous demands for precision and flawless surface quality.
• Medical device parts processing: Catering to the medical field, our machine is optimal for creating precision parts such as surgical instruments, implants, and medical device casings, ensuring the utmost safety and reliability of medical devices.

After-sales Service

• Installation and commissioning: Entrust our expert technicians to meticulously install and commission your equipment on-site, ensuring flawless operation and seamless integration into your workflow.
• Training service: Empower your operators with comprehensive training, covering both operation and maintenance, to maximize equipment efficiency and longevity, ensuring optimal performance throughout its lifespan.
• Warranty service: Benefit from our generous warranty period, offering complimentary repairs or part replacements for any issues arising from equipment quality, ensuring peace of mind and uninterrupted operations.
• Maintenance service: Cultivate an impeccable after-sales service network that ensures rapid responsiveness to user maintenance demands. Deliver swift and effective maintenance services designed to minimize equipment downtime and enhance operational continuity.
• Seamless Spare Parts Supply: Guarantee a robust and ample supply of genuine factory spare parts. Offer users prompt and precise spare parts replacement services, securing the uninterrupted and optimal performance of your equipment.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -