ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the realm of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a revolutionary force, setting unprecedented standards in precision, automation, and superior performance. This cutting-edge machine is meticulously crafted to accommodate the diverse and rigorous demands of industries that prioritize unmatched quality and exceptional efficiency in machining processes.
1. Key Features
1.1 Exceptional Precision
- The lathe boasts a high-rigidity, low-center-of-gravity bed integrally cast for unyielding stability during machining operations. With a spindle end/radial runout of a remarkable 0.002mm and a positioning accuracy reaching 0.003mm, this precision ensures every machined component adheres to the most rigorous quality benchmarks, making it indispensable for applications where precision is paramount.
1.2 Advanced Automation
- Outfitted with an advanced material handling system, the ZD - C36 seamlessly integrates with robotic loading and unloading systems, facilitating the effortless processing of workpieces of varied sizes and shapes, whether in large or small batches. It can be configured with optional fully automated production lines, supporting up to 10 interconnected machines. Enhanced automation is further supported by an automatic chip conveyor and adaptable material storage bins, significantly minimizing human input while maximizing productivity.
1.3 High-Quality Components
- This machine is equipped with premium imported pneumatic components and operated by a Mitsubishi control system. The TK wire cup guide rail and imported servo turret guarantee smooth and precise movement. Moreover, an online inspection device is available for real-time machining process monitoring, preventing batch defects and enabling immediate corrective actions to maintain consistent quality.
1.4 Flexible Configuration
- The ZD - C36 is designed with the versatility to be combined with an automatic bar feeder, enhancing its material management capabilities. Optional features such as online measurement, tool breakage detection, and automated flipping mechanisms can be tailored to specific production needs, rendering the lathe ideal for an extensive range of machining tasks.
2. Technical Specifications
2.1 Machining Capacity
- The lathe can process bar stock with a maximum diameter of 34mm. For operations involving automatic loading and unloading, the limits are a machining diameter of 200mm (85mm for automated tasks) and a machining length of 120mm (70mm for automated tasks).
2.2 Spindle Specifications
- The spindle motor is capable of delivering 3.7/5.5KW of power, with speeds ranging from 60 to 6000 RPM. It is designed to offer high torque and smooth operations, ensuring efficient material removal.
2.3 Axis Movements
- Both the X-axis and Z-axis offer a travel range of 145mm. With 3210 size ball screws for each axis, precision and repeatability are assured. The tool height is fixed at 20mm, and the entire bed structure is engineered for optimal rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine occupies a footprint of 1600 x 1700mm with a height of 2300mm. Weighing in at approximately 2400kg, it presents a compact yet robust solution suited for diverse machining environments.
2.5 Standard and Optional Attachments
- Standard attachments comprise a hydraulic chuck, hydraulic rotary cylinder, 8-station turret, dual tool holders, eight pressure blocks, a cooling system with integrated water tank, comprehensive protective enclosure, automatic lubrication system, material handling robot with conveyor belt, high-pressure pump system, and oil mist collection system. Optional features such as automatic bar feeders, chip conveyors, online inspection equipment, tool breakage detection, and automatic flipping mechanisms can be incorporated to enhance machine functionality.
3. Applications
The ZD - C36 Automated CNC Lathe is a versatile powerhouse, skillfully servicing a wide array of industries. Its capabilities transcend boundaries to cater to sectors including, but not limited to:
3.1 Automotive and Motorcycle Components
- In the competitive realms of automotive and motorcycle manufacturing, where precision is paramount, the ZD - C36 excels. Its adeptness at producing engine parts, transmission components, and chassis elements with intricate geometries and exacting tolerances makes it an indispensable tool. It ensures high-quality outputs that align with the rigorous performance and safety standards intrinsic to these dynamic industries.
3.2 Pneumatic and Hydraulic Systems
- Crafting pneumatic and hydraulic cylinders, valves, and fittings requires unwavering precision. The ZD - C36's automation prowess guarantees consistent quality and precise dimensional accuracy, which are vital for the flawless operation of these systems. Widely applied in industrial machinery, automation, and transportation, these components are manufactured to perfection.
3.3 Home Appliances and Sanitary Ware
- In the production of key components for home appliances like washing machines and refrigeration units, as well as sanitary ware such as faucets and showerheads, precision is non-negotiable. The ZD - C36's proficiency ensures parts are manufactured with superior surface finishes, enhancing the aesthetic and functional excellence of the final products.
3.4 Medical Devices
- Within the medical sector, where precision is life-critical, the ZD - C36 stands out. It adeptly machines surgical instruments, implants, and diagnostic equipment, upholding the highest standards of precision and quality. This machine is pivotal in ensuring that medical components uphold patient safety and enhance the effectiveness of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The ZD - C36 revolutionizes production with its high-speed machining, automated material handling, and real-time inspection. This trifecta of features ensures seamless, efficient operations, allowing for rapid adaptation to various workpiece geometries and batch sizes. This culminates in minimized cycle times and augmented output.
4.2 Uncompromised Quality
- Precision is the hallmark of the ZD - C36, coupled with integrated quality control systems. Each part machined meets or exceeds stringent quality benchmarks, significantly curbing the need for rework and waste. Manufacturers relying on the ZD - C36 can thus bolster their reputation by consistently delivering top-notch products.
4.3 Cost-Effectiveness
- The ZD - C36 is an investment that pays for itself, minimizing human error, material waste, and maximizing efficiency. The upfront cost is swiftly recuperated through the substantial productivity and quality enhancements it introduces, culminating in long-term financial benefits.
4.4 Ease of Use and Integration
- Simplicity and seamless integration define the ZD - C36. Designed with user-friendliness at its core, the Mitsubishi control system offers intuitive programming and operation. This allows operators to swiftly grasp and leverage the machine's capabilities. Moreover, its modular design ensures easy incorporation into existing production setups, compatible with diverse automation peripherals.
Product Description
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Packaging & Shipping
Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe, a pioneering innovation by ZHIDECNC, embodies a remarkable advancement in precision machining technology. Fusing cutting-edge features with dependable performance, this machine becomes an indispensable ally for manufacturers aspiring to maintain their competitive edge in today's ever-evolving industrial arena. Whether tasked with high-volume production processes or the intricate machining of complex, precision components, the ZD - C36 stands as the quintessential solution for attaining unparalleled excellence in machining operations.
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