Introducing the Exceptional Machining Center ZD - V1160
Esteemed Customer,
Greetings from Kin at Dalian Zhide Numerical Control Technology Co., Ltd. As a leading CNC machine tool enterprise, we pride ourselves on delivering superior quality products and services. It is with great pleasure that I present to you our remarkable product - the ZD - V1160 Machining Center.
1. Company Overview: Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, we have been devoted to the research, development, production, sales, and after-sales service of CNC machine tools. Armed with an expert R&D team, cutting-edge production facilities, and a rigorous quality control system, we have garnered prestigious certifications such as the ISO9001 international quality system certification and the EU CE certification. Our products enjoy an excellent reputation in both domestic and international markets, empowering countless customers to enhance production efficiency and elevate product quality.
2. Key Features of the ZD - V1160 Machining Center
The ZD - V1160 is a state-of-the-art machining center engineered to fulfill the multifaceted demands of contemporary manufacturing. It seamlessly integrates superior stability, exceptional precision, and robust processing capabilities, rendering it the perfect solution for a plethora of industries, including automotive, aerospace, precision machinery, and mold manufacturing.
3. Innovative Structural Design
3.1 Robust High-Strength Casting
Constructed with high-strength Meehanite cast iron, the primary components of the ZD - V1160, including the bed, column, and saddle, undergo an annealing process to alleviate internal stress. This treatment endows them with outstanding vibration absorption and enduring stability, substantially minimizing the impact of cutting forces on machining precision and ensuring steadfast machine operation even during high-speed, heavy-load tasks.
3.2 Rigid Structural Integrity
Employing a box-type structural design, the machine boasts exceptional rigidity and strength. The wide-span guide rails coupled with large-diameter ball screws guarantee the smooth operation of each axis and precise positioning. The strategically symmetrical support structure further fortifies the machine's overall stability, enabling it to endure substantial cutting forces without succumbing to deformation.
4. Comprehensive Technical Specifications
4.1 Worktable Details
- Size: Measuring 1200×600mm, the worktable of the ZD - V1160 offers a generous working area tailored for machining a variety of workpiece sizes.
- Load Capacity: Capable of supporting up to 1000kg, it is designed for the efficient processing of large and heavy-duty workpieces.
- T - Slot Arrangement: Featuring T-slots with specified numbers, widths, and pitches (please refer to the product manual for specifics), the worktable facilitates secure workpiece and fixture mounting, ensuring reliable clamping during machining processes.
4.2 Axis Movement Specifications
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: With a travel of 1100mm, the X-axis accommodates extensive horizontal movement, catering to the machining needs of elongated workpieces.
- Y - Axis Travel: The Y-axis offers a travel of 610mm, providing ample space for machining workpieces in the front-to-back orientation.
- Z - Axis Travel: With a travel capability of 610mm, the Z-axis is adept at handling workpieces of varying heights.
- Rapid Movement Speed: Achieving a swift movement speed of 36m/min across the X, Y, and Z axes, this high-speed capability significantly reduces non-cutting time and amplifies production efficiency.
- Positioning Precision: Experience unparalleled precision with our Heavy-Duty Worktable CNC Machine, boasting a positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. These exceptional accuracy levels ensure each workpiece meets the most stringent machining requirements with ease.
4.3 Spindle
- Spindle Taper: Choose the spindle that fits your needs with our BT40/BT50 taper options. Both offer strong clamping forces, ensuring tool stability even at high speeds, providing the reliability and precision required for superior machining performance.
- Spindle Speed: Adaptable to diverse machining demands, our spindle speed ranges from 8000/10000 rpm (belt/direct-drive). For aluminum alloys, select higher speeds for an impeccable surface finish, while lower speeds are ideal for high-hardness alloy steels, preserving tool integrity and ensuring superior machining quality.
- Spindle Power: With a robust spindle motor power of 15/18.5KW, conquer high-speed and heavy-duty cutting tasks. Whether you're working with steel, cast iron, aluminum alloys, or non-metallic materials, this powerful spindle ensures exceptional performance and versatility.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 features a capacious tool magazine (see product manual for specifics) that accommodates numerous tools, enabling automatic tool changes. This minimizes downtime and boosts production efficiency, keeping your operations seamless and uninterrupted.
- Tool Change Time: Benefit from rapid tool change times (refer to product manual for precise details), ensuring a smooth transition between machining processes and minimizing any potential production delays.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling, whether it's face, end, or contour milling. Achieve high-precision machining with our high-speed spindle and accurate axis control, perfect for processing complex shapes with strict dimensional accuracy. Ideal for mold cavity milling, it guarantees precise cavity shape and size, enhancing mold quality.
5.2 Drilling
Achieve precise hole accuracy and perpendicularity in drilling operations with our high-torque spindle driving the drill bit effortlessly through various materials. The axes' precision positioning ensures design conformity, crucial for parts with numerous holes like engine blocks.
5.3 Tapping
Master tapping operations with the ZD-V1160, offering high-speed, precise tapping with unmatched thread quality and pitch accuracy. From small to large diameter threads, this machine guarantees stable and efficient tapping processes.
6. Control System
Equip your operations with the advanced control system of the ZD-V1160 (Mitsubishi/Fanuc, select per preference). Enjoy a user-friendly interface, easy programming, and high-speed processing. The system supports automatic process control, real-time monitoring, error diagnostics, and alarms, facilitating easy operation and maintenance.
7. Optional Accessories
Enhance your processing capabilities with the ZD-V1160's array of optional accessories, tailored to meet your unique needs:
- Fourth-Axis Rotary Table: Unlock new dimensions in machining with this extraordinary accessory. Expand your machine's capabilities to expertly craft complex curved surfaces and address multi-faceted processing demands. Whether tackling intricate impellers or crafting complex blade surfaces, the fourth-axis rotary table collaborates harmoniously with the X, Y, and Z axes, delivering precision machining excellence.
- Cooling and Lubrication Systems: Experience unparalleled performance with our diverse range of cooling and lubrication systems, meticulously designed to ensure seamless machine operation. The high-pressure cooling system effectively dissipates heat from both the tool and workpiece, enhancing surface quality and significantly extending tool longevity. Additionally, our automatic lubrication system guarantees smooth, uninterrupted movement of all components, thereby minimizing wear and curbing maintenance costs.
- Tool Monitoring System: Stay ahead with our state-of-the-art tool monitoring system, engineered to provide real-time surveillance of tool wear and potential breakages during operations. Upon detecting any anomalies, the system promptly issues alarm signals, empowering operators to swiftly replace tools and prevent costly processing errors and material waste.
8. After - Sales Service
Recognizing the pivotal role of after-sales service in your manufacturing journey, we proudly present a comprehensive suite of after-sales solutions tailored to your needs:
- Installation and Commissioning: Entrust our proficient technical team to deliver on-site installation and commissioning services, ensuring your machine is up and operational with unparalleled efficiency.
- Training: Empower your team with our specialized training programs, designed to equip operators and maintenance personnel with the essential skills for optimal machine operation and upkeep.
- Warranty: The ZD - V1160 is backed by a [X]-month warranty period. During this timeframe, should any quality issues arise, we guarantee complimentary repair or replacement services to maintain your machine's excellence.
- Technical Support: Our dedicated technical support team is at your service around the clock, ready to address your queries and resolve any issues. We also offer swift remote assistance via the Internet to meet your needs efficiently and effectively.
9. Conclusion
The ZD - V1160 machining center stands as a testament to high-performance engineering and unwavering reliability. Its avant-garde structural design, precision machining capabilities, and exemplary after-sales service make it an outstanding choice to elevate your manufacturing operations.
To tailor the most effective machining solutions for your unique requirements, we invite you to share the engineering drawings of the parts you intend to process. This insight allows us to meticulously assess your needs and propose the optimal configuration and accessories for the ZD - V1160.
Should you have any inquiries or require additional information, do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to collaborate and drive your business success to new heights.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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