Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 dual - spindle vertical machining center stands as a pinnacle of high - performance processing equipment, meticulously engineered by Dalian ZHIDECNC Technology Co., Ltd. Embracing cutting-edge design principles and sophisticated manufacturing processes, this machine is a paragon of high precision, remarkable rigidity, and outstanding efficiency. Expertly crafted to handle the mass production of intricate components, it finds essential applications across diverse industries including automotive parts, construction machinery, aerospace, electronics, and both pneumatic and hydraulic sectors.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Equipped with dual high-speed spindles, this marvel processes two identical parts simultaneously, significantly enhancing processing efficiency and drastically reducing production cycles, which is perfect for fulfilling the demands of mass production with ease.
- Fast Tool Change System
- The innovative dual-servo tool arm-type tool magazine boasts a swift and stable tool change speed. With a capacious 24 * 2 (dual-gripper tool magazine), it supports a maximum full tool diameter of 80mm, an adjacent tool diameter of 160mm, and handles up to 8kg tool weight. The lightning-fast 1.6 seconds tool change time accelerates tool replacement, slashing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- Utilizing linear guides for X/Y/Z1/Z2 axes, this system achieves an impressive rapid traverse speed of up to 48m/min. With a positioning accuracy refined to 0.005mm and repeat positioning accuracy of 0.003mm, it ensures impeccable, high-precision positioning and motion control throughout the processing journey.
- High - Precision Spindle
- Spindle 1 and spindle 2 are engineered for superior performance, reaching speeds of 8000rpm (via belt) / 12000rpm (direct drive), tailored to the belt or direct drive mode. Featuring a spindle taper of BT40, it guarantees unparalleled high-speed and high-precision cutting during processes.
- Stable Structural Design
- With an intelligently designed overall structure, crafted from high-quality materials, it presents excellent rigidity and stability. This design significantly mitigates vibration and deformation during processes, ensuring the unwavering stability of processing accuracy.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Integrated with the Mitsubishi customized system, it effortlessly achieves dual 2-axis bidirectional machining. Optional fourth-axis rotary table and brake tailstock facilitate comprehensive multi-axis linkage machining of complex components, adeptly meeting a broad array of processing requirements.
- Center Water - out and High - Pressure System
- Outfitted with a four-axis lead screw bearing a center water-out and high-pressure system, it effectively cools both tool and workpiece during operations, upholding the stability of processing accuracy. Additionally, it aids in efficient chip removal, significantly enhancing the surface quality of machined parts.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This advanced machining center is tailored for the high-precision processing demands of automotive engine components and transmission parts, offering exceptional production efficiency and elevating product quality to new heights.
- Construction Machinery Industry: With unparalleled precision, it effortlessly processes various structural components of construction machinery, ensuring they meet stringent accuracy and strength specifications.
- Aerospace Field: Crafted for excellence, this machining marvel manufactures critical precision parts like aero-engine blades and aerospace structural components, meeting the high-performance demands of the aerospace industry.
- Electronics Industry: Excelling in high-precision and efficient production, it processes components such as housings and heat sinks for electronic equipment with remarkable precision.
- Pneumatic and Hydraulic Industry: Dedicated to quality, it produces pneumatic and hydraulic elements like valves and pump bodies, ensuring outstanding accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of expertise in the CNC machine tool industry, excelling in research, development, production, sales, and comprehensive service. Driven by a relentless pursuit of excellence and precision, we boast formidable R & D capabilities, refined manufacturing techniques, and an all-encompassing service framework. Our accolades include numerous national patent technology certifications, ISO9001 international quality system certifications, and the prestigious EU CE qualification certification. We forge ahead through collaborative technical research with leading foreign machine tool manufacturers, integrating production, education, and research in partnership with esteemed universities.Our unwavering commitment is to deliver intelligent, unmanned, and cutting-edge technical solutions for CNC precision machine tools. We are dedicated to crafting high-quality machine tool products that unlock maximum value for our users.
Opt for the ZD - G500 dual - spindle vertical machining center and unlock a world of high-performance, precision, and unrivaled reliability in your processing equipment. Experience the comprehensive, top-tier service of ZHIDECNC. We warmly welcome inquiries and purchases from our esteemed overseas clientele!
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