Product Introduction Manual of ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
Introducing the ZD - G500 dual - spindle vertical machining center, a marvel of engineering excellence brought to you by Dalian ZHIDECNC Technology Co., Ltd. This state-of-the-art machine embodies advanced design philosophies and cutting-edge manufacturing techniques, offering unparalleled precision, rigidity, and efficiency. Perfectly suited for mass production of intricate components, it finds extensive application across various sectors including automotive parts, construction machinery, aerospace, electronics, and pneumatic and hydraulic industries.
II. Product Features
(I) Efficient Processing
- Dual - spindle Design
- Engineered to perfection, this machine features dual high-speed spindles that simultaneously process two identical parts. This innovative design significantly boosts processing efficiency, slashes production cycles, and aligns seamlessly with the demands of mass production.
- Fast Tool Change System
- Equipped with a dual-servo tool arm-type tool magazine, this system ensures rapid and stable tool changes. With a generous capacity of 24 * 2 (dual-gripper tool magazine), it accommodates tools with maximum diameters of 80mm (full tool) and 160mm (adjacent tool), and a maximum weight of 8kg. The swift tool change time of just 1.6 seconds further enhances operational efficiency by minimizing auxiliary processing time.
(II) High - Precision Processing
- Advanced Transmission System
- Incorporating linear guides on the X/Y/Z1/Z2 axes, this system achieves rapid traverse speeds up to 48m/min. With remarkable positioning accuracy of 0.005mm and repeat positioning accuracy of 0.003mm, it ensures impeccable precision and control during all processing activities.
- High - Precision Spindle
- Tailored for high-performance, spindle 1 and spindle 2 operate at speeds of 8000rpm (belt) or 12000rpm (direct drive), depending on the selected drive mode. The BT40 spindle taper guarantees high-speed, precision cutting, elevating your production capabilities.
- Stable Structural Design
- Crafted with a meticulously thought-out structural design and constructed from premium materials, this machine boasts exceptional rigidity and stability. It effectively minimizes vibration and deformation during operations, maintaining consistent accuracy and precision.
(III) Flexibility and Versatility
- Multi - axis Linkage Machining
- Harnessing the power of the Mitsubishi customized system, the center executes dual 2-axis bidirectional machining with finesse. Options for a fourth-axis rotary table and brake tailstock enable complex, multi-axis linkage machining, catering to diverse processing needs.
- Center Water - out and High - Pressure System
- The four-axis lead screw is enhanced with a center water-out and high-pressure system. This feature effectively cools both tool and workpiece during operations, stabilizing processing accuracy, facilitating efficient chip removal, and enhancing the quality of machined surfaces.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T - slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load - bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: Seamlessly handle the high-precision processing of automotive engine components, transmission systems, and more, enhancing both production efficiency and the impeccable quality of your automotive products.
- Construction Machinery Industry: Skillfully process an array of structural parts and components for construction machinery, meeting stringent accuracy and strength standards effortlessly.
- Aerospace Field: Expertly manufacture precision parts, including aero-engine blades and aerospace structural parts, ensuring they meet the aerospace industry's rigorous high-performance requirements.
- Electronics Industry: Effortlessly handle parts such as housings and heat sinks of electronic equipment, delivering high-precision and efficient production with ease.
- Pneumatic and Hydraulic Industry: Accurately produce pneumatic and hydraulic components, including valves and pump bodies, ensuring top-notch accuracy and sealing performance for optimal product integrity.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. excels as a premier CNC machine tool company that seamlessly integrates research and development, production, sales, and customer service. With a steadfast commitment to excellence and perfection, the company boasts remarkable R&D capabilities, impeccable manufacturing technology, and a comprehensive service network. Proudly, the company has secured several national patent technology certifications, alongside ISO9001 international quality system certifications, and has earned the prestigious EU CE qualification certification. Collaborating with esteemed foreign machine tool manufacturers, Dalian ZHIDECNC engages in pioneering technical research and synergizes with numerous renowned universities, fostering a vibrant ecosystem of production, academia, and research.With an unwavering dedication to innovation, we strive to deliver intelligent, unmanned technical solutions for CNC precision machine tools. Our mission is to craft superior machine tool products that not only embody quality but also maximize value for our esteemed users.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock a world of unparalleled performance, exceptional precision, and steadfast reliability in processing equipment. Experience the comprehensive high-quality service that only ZHIDECNC can offer. We warmly welcome inquiries and purchases from our international clientele!
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