ZD - C36 CNC Automatic Lathe
Machine tool characteristics
1 small area, beautiful display for production management;
2 Integrated casting bed body, strong rigidity, high automatic running and closing efficiency;
3 High configuration, high precision, multifunction, high rigidity;
4 Line flip, online detection, one equipment can be processed two processes;
5 convenient for production group line, high degree of automation;
6 unmanned processing, one person can watch more than one, cost reduction and efficiency of the weapon ;
1. Using standard conveyor belt inlet and out, about 70 pieces;
2. The workpiece adopts the three claw clamp clamp, the clamp clamp holds the
maximum outer diameter, to meet the processing of the two sequence of clamping; 3. Processing process: conveyor belt supply- - - -one sequence processing- - - -online flip turn- - -two sequence processing- - -online detection
----Unloading to the conveyor belt;
4. Two processes and then the same equipment processing completed, unmanned automatic processing;
5. The equipment has its own online detection function, can be
monitored for the product processing process, found the size will immediately alarm;
standard layout |
order numbe r |
Main Part Name (Description ) |
ts |
brand |
quanti ty |
remarks |
1 |
lathe bed |
ZD-C36 |
Meehanna |
A |
|
2 |
numerical control system |
Mitsubishi |
Mitsubishi |
A set |
|
3 |
Servo drive and electric motor |
HG-E153S-D48 |
Mitsubishi |
Two sets |
|
4 |
Spindle servo drive and electric motor |
MY165-235CGDI2-01B000 /6 000 |
Mitsubishi |
A set |
|
5 |
lead screw |
3210 |
Japan NSK/THK |
Articl e 2 |
|
6 |
lead rail |
30 / 35 rail (H, extended slide) |
Japan THK |
Two sets |
|
7 |
bearing |
Special support bearing for ball rod (P4) |
Japan NSK |
2 To |
|
8 |
main shaft bearing |
|
Japan NSK |
A set |
|
9 |
DOTA |
Servo horizontal type 8 station, with high pressure flushing |
|
A set |
|
High pressure flushing system Cold moving system lube oil system
work light The original electrical
Main pneumatic original
Mechanical controller Robotic hand servo system band conveyor |
Gear pump + filter element / /
LED, IP67 protection level /
/
AM401-CPU1608TP
MS1H1-75B30CB-A331Z
Oil-resistant and anti-aging conveyor belt |
ZD
river valley
Schneider et al
Japan SMC
Huichuan Huichuan ZD |
A set A set A set A set A batch of A batch of A set Two sets A set |
Standard / intermedi ate slots |
order number |
parameter type |
parameter values |
1 |
Overall dimension of the whole line (length * width * height) |
1600*1700* 1950 |
2 |
Single CNC lathe weight |
About 2,400 KG |
3 |
Voltage / air pressure |
380V 50 HZ/ 0.6 Mpa |
Additional configuration for product proofing |
order number |
Main Part Name (Descript ion) |
ts |
brand |
quantity |
remarks |
1 |
cam-ring chuck |
5 Inch |
|
One |
|
2 |
Online flip |
Pneumatic, displace ment |
|
A set |
|
|
|
sensor |
|
|
|
3 |
Multichan nel shunt mechan ism |
non- standard |
|
A set |
|
4 |
online testing |
non- standard |
|
A set |
|
5 |
hydraulic pressure station |
non- standard |
|
A set |
|
6 |
Water out of the cente r of the spind le |
non- standard |
|
A set |
|
7 |
Product proofin g tool fixture |
non- standard |
|
A set |
|
Installation conditions of the machine tool supporting equipment
(1) Ambient temperature : -10~ 50ºC ;
(2) Relative humidity : 20%~75% ;
(3) Vibration : the vibration acceleration is less than 0.5g ;
(4) Power supply : 3-phase 380V ± 10 ;
(5) Voltage fluctuation range : ± 10% ;
(6) Frequency : 50 HZ ;
Gas source required :
above 0.6 Mpa ; acceptance criteria
1. details are as follows :
1, the appearance of the machine tool no rust paint , no three leakage phenomenon ,
safe and reliable , reasonable layout and clean and standard , convenient operation and maintenance;
2 . The machine tool is rigid and reliable , is in normal operation , and meets the requirements of this technical agreement;
3. Check the performance , function and machining accuracy of the machine tool , and meet the requirements of the technical agreement and drawings;
4, the machine tool continuously run for 2 hours without fault after the trial cutting processing ,
5. Continuously process 20 pieces , the starting rate of the machine tool is 100 , and meet the requirements of the technical agreement and acceptance product drawings .
6 , installation and debugging and final acceptance can be by telephone or video
guidance , the buyer received the machine and accessories shall timely notify the
supplier , and by telephone guidance to assist installation machine debugging , and
provide technical support to provide convenient conditions , and ensure the integrity of the attachment , if the buyer factory and other problems cannot installation , according to the factory date after a month shall be regarded as final acceptance;
After-sales service, training and delivery time
1. After-sales service and training services:
Warranty period for the machine tool after the acceptance of one year, one year for the machine tool for damage and fault free damage parts replacement, warranty human error caused by the cost of replacement parts, after the service, only charge parts cost, machine failure in 3 hours after receiving the repair information telephone response, in the telephone and video can not solve the problem, according to the current international situation, in convenient cases to provide home service, but all expenses borne by the personnel travel.
After the equipment is sent by the demander, the supplier shall send the relevant technical materials and video training for equipment training, installation and debugging,
2. Machine tool execution standard
GB/T16462.1-2007 "CNC lathe and turning center inspection conditions" part 1: horizontal machine tool geometric accuracy inspection and
GB/T16462.4-2007 "CNC lathe and turning Center inspection conditions"
Part 4: Positioning accuracy and repeated positioning accuracy inspection standard of linear rotation axis;
According to GB / T16462-1996 "CNC Lathes Precision Inspection" standard GB5226.1-2002 Mechanical safety. Mechanical and electrical equipment- -Part 1.
General technical conditions
inspecting item |
Factory standard |
positioning accuracy |
X axle |
0.003 |
Z axle |
0 003 |
Repeat position in g accuracy |
X axle |
±0.002 |
Z axle |
±0.002 |
Positive and negative difference |
X axle |
±0.002 |
Z axle |
±0.002 |
order numbe r |
name |
specifications and models |
q u a nt it y |
|
|
|
1 |
chuck handle |
|
A set |
Put it in the accessory box |
|
2 |
End face knife seat |
|
A set |
Put it in the machin e box |
|
3 |
Boring machine |
|
Three pieces |
Pu t it in the accessory box |
4 |
Boring knife sleeve |
|
Each 1 piece |
Pu t it in the accessory box |
5 |
Knife square combination press block |
|
Group 8 |
Pu t it in the machine box |
6 |
parallels |
|
Pay 4 |
Pu t it in the accessory box |
9 |
horizontal plate |
|
A set |
Pu t it in the accessory box |
10 |
inner hexagon spanner |
|
Each 1 piece |
Pu t it in the accessory box |