Product Description
Detailed Photos
Product Parameters
Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, an extraordinary creation by Dalian ZHIDECNC Technology Co., Ltd, represents the zenith of modern machine tool innovation. With its cutting-edge design philosophy and superior manufacturing techniques, this center delivers unmatched precision, exceptional rigidity, and unrivaled efficiency. It is meticulously engineered for the high-volume production of complex parts, playing a vital role across a multitude of sectors such as automotive parts production, construction machinery, aerospace, electronics, and pneumatic as well as hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- This machining center, furnished with dual high-speed spindles, facilitates the concurrent processing of two identical components, significantly enhancing processing efficiency. This innovation markedly reduces production cycles, effortlessly meeting the high demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, the machine ensures outstanding tool change speed and stability. It supports 24 * 2 tools (dual-gripper tool magazine) and accommodates a maximum tool diameter of 80mm (full tool), 160mm (adjacent tool), with a load limit of 8kg. Enjoy tool change times as quick as 1.6 seconds, minimizing downtime and boosting auxiliary processing time efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides for the X/Y/Z1/Z2 axes, this machine achieves rapid traverse speeds of up to 48m/min. It offers a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, ensuring precise positioning and impeccable motion control during every processing phase.
- High-Precision Spindle
- Spindle 1 and Spindle 2, crafted for excellence, achieve speeds of 8000rpm (belt) and 12000rpm (direct drive), based on the drive mode. With a BT40 spindle taper, they guarantee fast, high-precision cutting throughout the machining process.
- Stable Structural Design
- With a focus on excellence, the machine's structure is constructed from premium materials, ensuring superior rigidity and stability. This design minimizes vibrations and deformations during operations, ensuring consistent accuracy and high-quality production results.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Featuring a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. An optional fourth-axis rotary table and brake tailstock enable it to perform multi-axis linkage machining for complex components, catering to diverse processing needs.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, effectively cooling the tool and workpiece during operations. This maintains stability in processing accuracy and facilitates efficient chip removal, enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: Ranging from a minimal 90 mm to an impressive 630 mm, providing versatile machining options.
- Relative Distance between Dual Spindles: A precise 500 mm, ensuring optimal machining performance and efficiency.
(III) Spindle
- Spindle Speed (Belt/Direct Drive): Achieving up to 8000rpm with belt drive and an exhilarating 12000rpm with direct drive for unmatched power.
- Spindle Taper: BT40, providing stability and precision in diverse machining applications.
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: An impressive 48m/min, ensuring swift and efficient machining operations.
- Positioning Accuracy: A precise 0.005mm, guaranteeing exceptional precision in every detail.
- Repeat Positioning Accuracy: Unerring accuracy of 0.003mm, ensuring consistent, high-quality output.
- Cutting Feed: Variable from 0 to 10000mm/min, providing adaptability for diverse tasks.
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: Equipped with a robust 24 * 2 dual-gripper tool magazine, maximizing efficiency.
- Maximum Tool Diameter (Full Tool): A substantial 80mm, accommodating various tooling needs.
- Maximum Tool Diameter (Adjacent Tool): An expansive 160mm, offering versatility and flexibility.
- Maximum Tool Weight: Supporting up to 8kg, allowing for a wide range of tool options.
- Tool Change Time: A rapid 1.6 seconds, ensuring minimal downtime and increased productivity.
(VI) System Configuration
- System: Advanced Mitsubishi/New Generation system for superior control and precision.
(VII) Other Parameters
- Spindle Motor Power: Dual 11 * 2Kw motors, delivering exceptional power for demanding tasks.
- X/Y/Z1/Z2 Three - axis Motor Power: A robust 2.0/2.0/3.0/3.0Kw configuration, ensuring smooth and powerful operation.
- Machine Weight: A substantial 6800kg, providing stability and durability for precision machining.
- Machine Size: Compact yet capacious 2800 * 2800 * 2650mm, optimizing workspace utilization.
IV. Application Industries
- Automotive Parts Manufacturing: Perfect for high-precision machining of automotive engines and transmissions, boosting efficiency and quality.
- Construction Machinery Industry: Expertly processes structural parts of machinery, ensuring they meet stringent accuracy and strength standards.
- Aerospace Field: Manufactures precision aero-engine blades and structural parts, addressing the aerospace industry's high-performance demands.
- Electronics Industry: Delivers high-precision, efficient production of electronic housings and heat sinks.
- Pneumatic and Hydraulic Industry: Produces precise pneumatic and hydraulic components, ensuring product accuracy and seal integrity.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of expertise and innovation in the CNC machine tool industry. This renowned company flawlessly integrates research and development, production, sales, and outstanding service. With an unwavering dedication to excellence, Dalian ZHIDECNC boasts formidable R&D capabilities, state-of-the-art manufacturing techniques, and a robust service framework. Proudly, the company has achieved numerous national patent certifications, the prestigious ISO9001 international quality certification, and the sought-after EU CE qualification. By engaging in collaborative technical research with esteemed international machine tool manufacturers and forging strategic alliances with renowned universities, Dalian ZHIDECNC continues to push the boundaries of innovation, setting new industry standards.Dedicated to revolutionizing the landscape of CNC precision machine tools, Dalian ZHIDECNC fervently delivers groundbreaking intelligent and unmanned technical solutions. Our mission is to craft superior machine tool products, designed to deliver unparalleled quality and generate exceptional value for our esteemed users. With an unwavering focus on cutting-edge innovation, we strive to redefine the future of CNC technology.
Contact Information: For personalized assistance and inquiries, reach out to us via Tel/WeChat at 19818983582. Our team is ready to provide the expert guidance and support you need.
Opt for the ZD-G500 dual-spindle vertical machining center to unlock a realm of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive, high-quality service that Dalian ZHIDECNC is renowned for. We warmly welcome inquiries and purchases from our valued international clientele, ensuring a seamless and satisfying experience!
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