Discover unmatched precision machining excellence with Zhide CNC's ZD - V855 Vertical Machining Center, setting a new standard in accuracy and performance.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished CNC machine tool specialist, integrating R&D, production, sales, and service. Since our foundation in 2011, we have adhered to the ethos of 'striving for excellence and pursuing superiority,' aiming to establish ourselves as a dominant force in the machine tool industry.
Powered by robust R&D capabilities, we drive relentless innovation and the introduction of state-of-the-art CNC machine tools. Crafted with meticulous precision, we offer a comprehensive service framework that delivers all-encompassing solutions to our customers. Our products are backed by numerous national patent technology certifications, ISO9001 international quality system certification, and EU CE qualification, underscoring their global standard compliance and reliability.
Our company features three pivotal centers: the Machine Tool Application Center, leading new product development and process refinement for mass production; the Machine Tool Manufacturing Center, designing and producing bespoke machine tools tailored to customer demands; and the Machine Tool Marketing and Service Center, enhancing customer experiences, providing training, and ensuring a swift supply of machine tool accessories.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center boasts a high-rigidity, high-speed imported spindle. Its primary castings are made from high-strength, high-toughness Meehanite cast iron, meticulously annealed to alleviate stress, ensuring long-term resistance to deformation and establishing a stable platform for precision machining.
Featuring an ultra-wide, steel-shaped base with a symmetrical support design, the machine effectively dissipates cutting stress, enhancing operational stability. Equipped with imported super-load roller linear guides, the center demonstrates exceptional rigidity, precision, and robust capabilities for heavy-cutting tasks.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 is a versatile powerhouse, adaptable across various industries, including automotive parts production, precision machinery processing, and aerospace component manufacturing. It excels in complex machining tasks such as milling, drilling, boring, and tapping, delivering exceptional precision and efficiency. From small-batch precision parts to large-scale mass-production components, the ZD - V855 is fully equipped to meet all your machining demands.
2.4 Unmatched After-sales Service
Zhide CNC takes pride in delivering unmatched after-sales service, ensuring our valued customers receive seamless support. Our dedicated, professional technical team is available 24/7, ready to provide immediate assistance whenever necessary. In the event of any machine tool issues, our experts respond swiftly and resolve them efficiently. We also offer regular maintenance services for our esteemed ZD-V855, ensuring long-term stability and reliability, minimizing downtime, and significantly enhancing production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD - V855 vertical machining center is a marvel of engineering, offering extraordinary compatibility with an extensive range of advanced accessories and systems, thereby significantly enhancing its functionality and versatility. Equipped with an automatic tool changer (ATC), it enables swift and precise tool swaps, dramatically cutting down on machining time. This advancement boosts the efficiency of intricate operations that require a diverse array of toolsets. The ATC's expansive tool capacity accommodates a wide variety of tools in a single machining process, ensuring unparalleled operational adaptability and efficiency.
Moreover, the machine flawlessly integrates with Zhide CNC's state-of-the-art MES digital production system. This revolutionary system provides exceptional advantages by reducing operator labor intensity and lowering the skill barriers typically associated with CNC operations. It features an in-machine probe for automatic measurement, consistently delivering superior product quality. The MES system empowers you with the flexibility to adjust machining sequences, effortlessly managing urgent task insertions and accessing real-time equipment operation statistics. Additionally, it supports a dynamic processing mode for mixed-line production of multiple products, allowing simultaneous off-line clamping and in-machine cutting. This capability optimizes equipment utilization to its maximum potential, transforming your production capabilities.
2.6 Precision - Oriented Design Features
The ZD - V855 is meticulously engineered with precision-oriented design features, ensuring exceptional machining accuracy. Its high-precision spindle, combined with an advanced drive system, assures precise positioning and seamless rotation. The X, Y, and Z axes are outfitted with top-tier ball screws and linear guides, pre-stretched to minimize backlash and enhance repeat positioning accuracy. This design ensures that the machine consistently produces parts with the tightest tolerances, meeting and exceeding the industry's most rigorous quality standards.
Our expertly designed cooling and lubrication systems are crucial for maintaining machining precision. The cooling system efficiently dissipates heat generated during operations, preventing thermal deformation and preserving workpiece accuracy. Simultaneously, the lubrication system ensures smooth axis movements, minimizing friction and wear, which further enhances the machine's long-term precision and reliability. These systems work in tandem to maintain the highest standards of machining excellence.
2.7 Cost - effectiveness and Return on Investment
Investing in the ZD - V855 vertical machining center is an exceptionally cost-effective choice. Its extraordinary performance capabilities not only enhance production efficiency but also reduce cost per unit, boosting overall productivity. Thanks to its robust design and minimal maintenance requirements, you can drastically cut down on downtime and repair expenses over its lifespan, thereby maximizing your return on investment.
The ZD - V855's expertise in managing complex machining tasks internally mitigates the need for outsourcing, saving valuable time and resources. This investment not only caters to your immediate machining requirements but also positions you at a competitive advantage in the global market, empowering you to manufacture superior-quality products with heightened efficiency and confidence.
2.8 Customization Options Tailored to Your Needs
Understanding that each manufacturing operation has unique specifications, we provide a wide array of customization options for the ZD - V855 vertical machining center. Whether you require optimization for specific workpiece types, seamless integration into existing production lines, or enhancement of capabilities for particular industry applications, our specialized team is committed to guiding you in achieving your specific objectives.
Our customization offerings encompass adjusting spindle speed and torque to match the materials and machining processes you frequently face. For operations involving hard metals that demand high-power cutting, we tailor the spindle to deliver the necessary force while maintaining precision. Additionally, we customize tooling configurations, such as including specialized tool holders or expanding tool magazine capacity, to satisfy your unique machining requirements and elevate your operational prowess.
We are also experts in automation customization. If you wish to augment productivity through enhanced automation, we offer solutions such as robotic loading and unloading systems, conveyor belts, and other automated material-handling equipment. These advancements not only diminish manual labor but also improve the consistency and efficiency of your production processes, driving operational excellence and setting new performance benchmarks.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is a masterpiece of user-centric design. Its control panel is not only intuitive but also remarkably easy to navigate, even for those with limited experience. Featuring a large, high-resolution display, it provides crystal-clear information about the machining process, including up-to-the-minute status updates, precise tool paths, and critical error messages. This user-friendly interface ensures that operators can manage and monitor machining processes with confidence and ease, enhancing the overall user experience.
Unlock the full potential of the ZD - V855 with our extensive and robust training support designed to empower you and your team. Our all-encompassing training programs cover everything from the basics of setup and programming to the nuances of advanced machining techniques. You have the flexibility to choose on-site training at your facility or engaging online sessions, crafted to suit your convenience. Our trainers possess unparalleled expertise and are prepared to address any questions you may have, transforming your operators into proficient and confident masters of the machine.
2.10 Proven Track Record and Customer Testimonials
The ZD - V855 vertical machining center has forged an exceptional reputation for excellence in the industry. Welcomed by a plethora of manufacturing firms across the globe and across diverse sectors, it has revolutionized production landscapes. Our esteemed clients have consistently experienced remarkable improvements in production efficiency, outstanding product quality, and increased competitiveness after embracing the ZD - V855.
Here are some testimonials from our satisfied customers:
- "Since integrating the ZD - V855, our machining accuracy has dramatically improved, enabling us to achieve part tolerances previously out of reach, opening up new business opportunities." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 is an indispensable workhorse that delivers smooth and dependable performance. The after-sales support from Zhide CNC is unparalleled. Their prompt and effective solutions are priceless whenever issues arise." - [Customer Name 2], Automotive Parts Manufacturer.
These enthusiastic testimonials are a testament to the exceptional quality and performance of the ZD - V855. We are confident that you, too, will experience similar successes when you opt for our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
The ZD - V855 vertical machining center aligns effortlessly with the Industry 4.0 wave, ensuring a flawless fit into smart manufacturing ecosystems. Equipped with state-of-the-art connectivity capabilities, it communicates seamlessly with other machines, sensors, and enterprise systems. This enables real-time data collection and analysis, providing you with critical insights into your production processes.
For instance, the machine can synchronize with production planning software, ensuring harmony between machining operations and comprehensive production schedules. This optimizes resource usage and minimizes downtime. By remotely monitoring key performance indicators such as spindle utilization, cycle times, and tool wear through a secure web-based interface, you can pinpoint areas for improvement and implement predictive maintenance, reducing unexpected breakdowns and costly stoppages.
Moreover, the ZD - V855 integrates smoothly into a network of interconnected machines, fostering a smart factory ecosystem. In this environment, machines collaborate and share information to achieve collective production objectives. For example, if a machine senses a tool shortage, it can autonomously requisition a replacement from a centralized tool storage system, guaranteeing uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is embodied in the ZD - V855. Designed to minimize energy consumption while maintaining top-tier performance, its efficient spindle drive system and advanced power management features substantially reduce electricity usage, lowering both operational costs and your carbon footprint.
Our cooling and lubrication systems are meticulously engineered with environmental responsibility in mind. We utilize biodegradable coolants and lubricants that are gentle on the planet. Additionally, the machine's design ensures easy recycling of components at the end of its lifecycle, minimizing waste and advocating for a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 means not only meeting your current manufacturing needs but also securing the future of your operations. In a dynamic world where technology continually evolves and manufacturing demands grow more complex, the ZD - V855 is poised to adapt with ease. It can be upgraded seamlessly with the latest software and hardware innovations, ensuring that your production capabilities remain at the forefront of industry advancements.
Our dedicated R & D team at Dalian Zhide CNC Technology Co., Ltd. is relentlessly committed to advancing the Advanced Vertical Machining Center for Precision CNC Machine Tasks. We continuously strive to elevate the machine's performance and capabilities, ensuring it remains at the cutting-edge of technology. We provide regular software updates that not only unveil exciting new features but also dramatically enhance performance. Imagine future updates that could seamlessly integrate advanced machining algorithms, delivering unmatched precision and efficiency, or streamline compatibility with the latest emerging manufacturing technologies, keeping your operations ahead of the curve.
Moreover, with the ZD - V855's ingeniously modular design, you are empowered to effortlessly achieve hardware enhancements. Whether your goal is to upgrade the spindle for remarkable speeds, incorporate additional axes to tackle more intricate machining tasks, or replace components with state-of-the-art versions, this machine is engineered to adapt with unparalleled precision and ease. It ensures you remain at the vanguard of the industry, fully equipped to meet evolving demands with confidence.
We firmly believe that the ZD - V855 vertical machining center offers a comprehensive, all-in-one solution to contemporary manufacturing challenges. Its sophisticated combination of high-end features, versatile customization options, and steadfast dedication to quality and sustainability makes it the ultimate choice for manufacturers who are determined to elevate their operations to new heights. At Dalian Zhide CNC Technology Co., Ltd., we are excited to accompany you on your journey toward achieving your manufacturing aspirations. For any inquiries or to explore how we can meet your specific needs, don't hesitate to contact us at your convenience. We are here to assist you every step of the way.
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