Automated Machining Solutions Featuring Gantry Manipulator for High Precision

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Product Advantages: Discover the unparalleled benefits of our cutting-edge Automated Machining Solutions, meticulously designed to integrate a state-of-the-art Gantry Manipulator for achieving unparalleled high precision. Experience the future of machining with technologies that redefine excellence and enhance efficiency, ensuring superior performance and reliability in every application.

Product Description

Detailed Photos

 

• High-precision Processing Guarantee: Our integrally cast low-center-of-gravity bed lays a steadfast foundation, significantly minimizing vibrations during operations. The meticulously assembled motion mechanism guarantees exceptional fitting accuracy for every component. Our innovative structure and control techniques offer unmatched management of thermal displacement. Achieve unrivaled precision with spindle end/radius runout accuracy reaching an incredible 0.002mm, and positioning accuracy hitting the mark at 0.003mm, flawlessly meeting the most stringent demands for precision parts processing.

• Highly Automated Integration: Experience seamless automation with our integrated feeding and loading/unloading manipulator, perfect for mass production or small-batch, multi-variety processing. Boost your production efficiency and drastically reduce labor costs. Opt for our fully automated production line that supports up to 10 machine tools for line grouping, achieving truly unmanned processing. Manage multiple devices effortlessly, empowering you with a powerful tool for both cost reduction and efficiency improvement.
• High Configuration and Stability: Our equipment features imported pneumatic components renowned for their quality and performance stability. The cutting-edge Mitsubishi system from Japan offers a choice between Mitsubishi EB0/M8D controllers. The A2-4 numerical control system interface boasts exceptional computing speed and control accuracy. Additionally, the TK wire cup guide rail and imported servo turret significantly enhance processing accuracy and machine tool rigidity.
• Flexible Combination and Customization: Tailor the automatic loading and unloading system to meet your production needs, featuring options such as an automatic bar feeder. Enjoy a suite of optional functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection, all customizable to your specific process requirements. Enhance the versatility and adaptability of your equipment to ensure it meets every demand.
• Full Protection and Stable Operation: Engineered with high-quality full-protection internal systems and a robust sheet metal outer cover, our machine tool safeguards the processing area from external influences, preventing chips and coolant splash. The automated lubrication system ensures regular and precise lubrication of each moving part, reducing wear and ensuring the machine's stable and reliable operation.

Application Fields

• Automotive Parts Processing: Ideal for processing automotive components such as engines, transmissions, and chassis parts, including shafts, discs, and gears. Our solution meets the automotive industry's high-precision and high-efficiency parts processing demands with ease and excellence.
• Aerospace Parts Processing: Perfectly suited for aerospace precision parts processing, including aircraft engine blades, landing gear components, and aerospace pipes, ensuring parts' precision and quality are maintained at the highest level.
• Electronic Equipment Parts Processing: Designed for processing small precision parts in electronic equipment, including metal casings, connectors, and shafts for mobile phones and computers. Our solution fulfills the electronics industry's stringent requirements for high-precision and high-surface-quality parts.
• Medical Device Parts Processing: Specially engineered for processing precision parts in medical devices, such as surgical instruments, implants, and medical device casings, ensuring the utmost safety and reliability of medical devices.

After-sales Service

• Installation and Commissioning: Our expert technicians provide on-site equipment installation and commissioning, ensuring everything operates smoothly and efficiently from the start.
• Training Service: We offer comprehensive training services to familiarize users with operational methods and maintenance points. Maximize equipment efficiency and longevity through our in-depth operation and maintenance training.
• Warranty Service: Enjoy peace of mind with our generous warranty service. During the warranty period, we provide free repairs or parts replacement for any failures due to equipment quality issues, ensuring uninterrupted performance.
• Maintenance Service: Develop an impeccable after-sales service network to swiftly address and fulfill user maintenance requests. Deliver rapid and proficient maintenance solutions that significantly minimize equipment downtime, ensuring seamless operations.
• Reliable Spare Parts Supply: Guarantee a robust inventory of genuine factory spare parts. Provide users with prompt and precise spare parts replacement services, ensuring the equipment operates flawlessly without interruption.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -