ZD - C36 Automated CNC Lathe: Revolutionizing Precision Machining
In the dynamic landscape of modern manufacturing, the ZD - C36 Automated CNC Lathe from ZHIDECNC emerges as a revolutionary force, setting new standards for precision, automation, and unparalleled performance. This cutting-edge machine tool is meticulously crafted to fulfill the diverse and rigorous demands of industries seeking superior quality machining with exceptional efficiency.
1. Key Features
1.1 Exceptional Precision
- Our lathe is engineered with a high-rigidity, low-center-of-gravity bed that is integrally cast to ensure unwavering stability during machining. The spindle end/radial runout boasts an outstanding 0.002mm, complemented by a positioning accuracy of 0.003mm. This extraordinary level of precision ensures that every machined part surpasses the strictest quality benchmarks, making it the ultimate choice for applications where precision is paramount.
1.2 Advanced Automation
- The ZD - C36 is equipped with a highly sophisticated material handling system and can seamlessly integrate with loading and unloading robots. This allows for the effortless processing of both large and small batches of workpieces with diverse geometries. Moreover, it can be configured with an optional fully automated production line, supporting up to 10 machines in a seamless line. The automatic chip conveyor and customizable material storage bins further amplify the automation capabilities, minimizing human intervention and maximizing productivity.
1.3 High-Quality Components
- This machine is outfitted with premium imported pneumatic components and features a state-of-the-art Mitsubishi control system. The TK wire cup guide rail, along with the imported servo turret, ensures smooth and precise movements. Furthermore, an online inspection device is available, providing real-time monitoring of the machining process. This proactive approach not only prevents batch defects but also facilitates immediate corrective actions, ensuring consistent quality output.
1.4 Flexible Configuration
- The ZD - C36 offers the adaptability to be paired with an automatic bar feeder, significantly enhancing its material handling capabilities. Optional features such as online measurement, tool breakage detection, and automatic flipping mechanisms can be incorporated to meet specific production needs. This remarkable flexibility makes the lathe ideal for a broad spectrum of machining applications.
2. Technical Specifications
2.1 Machining Capacity
- The maximum diameter of the bar stock that can be processed is an impressive 34mm. For automatic loading and unloading operations, the maximum machining diameter extends to 200mm (85mm with automatic loading and unloading), with a maximum machining length of 120mm (70mm with automatic loading and unloading).
2.2 Spindle Specifications
- The spindle motor delivers a power output of 3.7/5.5KW and operates at speeds ranging from 60 to an impressive 6000 revolutions per minute. The spindle is meticulously designed to provide high torque and smooth operation, ensuring efficient material removal with ease.
2.3 Axis Movements
- The X-axis and Z-axis both boast a travel distance of 145mm each. Equipped with X-axis and Z-axis ball screws of size 3210, the machine ensures precise and repeatable positioning. The tool height is expertly set at 20mm, while the overall bed structure is designed for maximum rigidity and stability.
2.4 Machine Dimensions and Weight
- The machine occupies a compact area of 1600 x 1700mm and rises to a height of 2300mm. Weighing approximately 2400kg, it stands as a robust and efficient solution tailored for a variety of machining environments.
2.5 Standard and Optional Attachments
- Standard attachments include a hydraulic chuck, a hydraulic rotary cylinder, an 8-station turret, two tool holders, eight pressure blocks, an advanced cooling system with an integrated water tank, a full protective enclosure, an automatic lubrication system, a material handling robot with a conveyor belt, a high-pressure pump system, and an oil mist collection system. Optional attachments, such as an automatic bar feeder, automatic chip conveyor, online inspection equipment, tool breakage detection, and automatic flipping mechanisms, can be added to further amplify the machine's versatility and functionality.
3. Applications
The ZD - C36 Automated CNC Lathe offers unparalleled versatility, making it indispensable across a wide array of industries. Its multifaceted applications include, but are not limited to:
3.1 Automotive and Motorcycle Components
- Within the automotive and motorcycle sectors, precision is paramount. The ZD - C36 excels in machining intricate engine parts, transmission components, and chassis parts with exceptional accuracy. Its capability to master complex geometries and uphold rigorous tolerances ensures the production of superior components that adhere to stringent industry standards for performance and safety.
3.2 Pneumatic and Hydraulic Systems
- When it comes to crafting pneumatic and hydraulic cylinders, valves, and fittings, precision is a non-negotiable criterion. The ZD - C36, with its advanced automation and precision, guarantees consistent quality and dimensional accuracy. Such precision is vital for the seamless operation of these systems, which are pivotal in industrial machinery, automation, and transportation applications.
3.3 Home Appliances and Sanitary Ware
- In the realm of home appliances like washing machines, refrigerators, air conditioners, and sanitary ware such as faucets and showerheads, precision machining is crucial. The ZD - C36 delivers high-precision manufacturing, yielding components with impeccable surface finishes that elevate both the quality and aesthetic appeal of finished products.
3.4 Medical Devices
- The medical industry demands the utmost in precision and quality for the production of surgical instruments, implants, and diagnostic apparatus. The ZD - C36, with its state-of-the-art features and dependable performance, is exceptionally suited for machining vital medical components. It plays a crucial role in ensuring both patient safety and the efficacy of medical procedures.
4. Advantages
4.1 Enhanced Productivity
- The ZD - C36 takes productivity to new heights by combining rapid machining speeds with automated material handling and real-time inspection. This synergy enables uninterrupted and efficient production flows. Its ability to swiftly adapt to varying workpiece geometries and batch sizes significantly reduces cycle times, thereby amplifying overall production output.
4.2 Uncompromised Quality
- With precision at its core and integrated quality control systems, each component crafted by the ZD - C36 meets or surpasses exacting quality standards. This minimizes rework and material waste, bolstering the reputation of manufacturers who utilize this powerhouse machine for their production needs.
4.3 Cost-Effectiveness
- The ZD - C36 is a marvel of cost-efficiency, drastically reducing human error, conserving materials, and optimizing production processes. The initial investment is rapidly recuperated through the resultant gains in productivity and quality-delivering substantial cost savings over time.
4.4 Ease of Use and Integration
- Designed with the user in mind, the ZD - C36 boasts a Mitsubishi control system that provides intuitive programming and operational interfaces. This allows operators to quickly become proficient in its use. Its modular design and compatibility with a range of automation peripherals ensure seamless integration into existing production lines, further enhancing its utility.
Product Description
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Installation Instructions
In conclusion, the ZD - C36 Automated CNC Lathe from ZHIDECNC stands as a groundbreaking innovation in the realm of precision machining technology. This state-of-the-art machine showcases an array of advanced features and dependable performance, catering to a wide array of applications. It emerges as an indispensable tool for manufacturers aiming to sustain a competitive edge in today's ever-evolving industrial arena. Whether you're tackling high-volume production or crafting intricate, precision components, the ZD - C36 is your definitive choice for mastering excellence in machining operations.
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