Machining Center ZD - V1160 Ultimate Recommendation for Unmatched Performance
Dear Esteemed Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. As a forefront CNC machine tool enterprise, we pride ourselves on delivering excellence in both products and service. Today, it is my privilege to introduce you to our remarkable product-the ZD - V1160 Machining Center, a testament to our commitment to quality and innovation.
1. Introduction to the World of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company has been passionately engaged in the R & D, production, sales, and comprehensive after-sales service of CNC machine tools. Backed by a highly skilled R & D team, cutting-edge production facilities, and a rigorous quality control system, we proudly hold prestigious certifications including the ISO9001 international quality system certification and the EU CE certification. Our stellar products receive accolades across domestic and international markets, significantly enhancing production efficiency and product quality for a multitude of clients.
2. Unveiling the Superior Features of the ZD - V1160 Machining Center
The ZD - V1160 is a stellar high-performance machining center meticulously engineered to cater to the multifaceted demands of contemporary manufacturing. It seamlessly blends outstanding stability, superior precision, and formidable processing capabilities, making it a prime selection for diverse industries such as automotive, aerospace, precision machinery, and mold production.
3. Ingenious Structural Design
3.1 Robust High-Strength Casting
The ZD - V1160's core components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Subjected to annealing treatment to alleviate internal stress, these components boast exceptional vibration absorption and sustained stability, effectively minimizing the impact of cutting forces on machining precision, ensuring consistent machine performance during high-speed, heavy-load operations.
3.2 Impeccable Rigid Structure
The machine showcases an ingenious box-type structure design, offering unparalleled rigidity and strength. Wide-span guide rails and large-diameter ball screws guarantee seamless movement of each axis, achieving high-precision positioning. The symmetrically arranged support structure further bolsters the machine tool's overall stability, empowering it to withstand substantial cutting forces without deformation.
4. Technical Specifications: Embodying Precision and Versatility
4.1 Worktable: The Heart of Machining
- Size:The worktable of the ZD - V1160 boasts a size of 1200×600mm, presenting an expansive working area ideal for machining an array of workpiece sizes.
- Load Capacity:Capable of supporting a maximum load of 1000kg, the worktable is expertly designed for processing large and heavy-duty workpieces.
- T - Slots:Equipped with strategically designed T-slots, with specified number, width, and pitch (refer to the specific product manual for details), these slots facilitate easy securing of workpieces and fixtures, ensuring steadfast clamping during machining operations.
4.2 Axis Movement: Precision in Motion
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel:The X-axis travel extends to 1100mm, enabling expansive horizontal movement to fulfill the processing needs of elongated workpieces.
- Y - Axis Travel:With a Y-axis travel of 610mm, it provides ample space for machining workpieces in the depth direction.
- Z - Axis Travel:The Z-axis travel of 610mm adeptly meets the requirements for machining workpieces of varying heights.
- Fast - Moving Speed:Boasting an impressive fast-moving speed of 36m/min across the X, Y, and Z axes, this feature dramatically reduces non-cutting time, significantly boosting production efficiency.
- Positioning Accuracy: Precision Perfected: With an exceptional positioning accuracy of 0.004/300mm and repeat positioning precision of ±0.002/300mm, our CNC machine guarantees unparalleled precision in every axis. This remarkable accuracy ensures each workpiece conforms to the most exacting standards, delivering unmatched machining quality.
4.3 Spindle
- Spindle Taper: Our spindle features a versatile BT40/BT50 taper, tailored to meet your specific requirements with absolute precision. Its formidable clamping force ensures unwavering tool stability, even at high rotational speeds, enhancing the reliability of your operations.
- Spindle Speed: The spindle offers a dynamic speed range of 8000/10000 rpm (belt/direct-drive), expertly adapting to diverse machining processes and materials. Whether you're enhancing the finish of aluminum alloys with higher speeds or ensuring tool strength with lower speeds for high-hardness alloy steel, this spindle accommodates every need with finesse.
- Spindle Power: Boasting an impressive spindle motor power of 15/18.5KW, this machine provides the robust energy needed for both high-speed and heavy-duty cutting operations. Its powerful capabilities effortlessly handle a wide spectrum of materials, including steel, cast iron, aluminum alloy, and non-metallic substances, ensuring superior performance every time.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160's tool magazine, with its ample capacity (see specific product manual for details), stores numerous tools for automatic transitions, significantly reducing tool change time and enhancing efficiency by streamlining your production line.
- Tool Change Time: Featuring minimal tool change time (refer to specific product manual for details), this system ensures a fluid transition between machining processes, cutting down on production downtimes and optimizing workflow seamlessly.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling with its outstanding capabilities, whether for face, end, or contour milling. It delivers high-precision results every time, thanks to its high-speed spindle and precise axis control. Complex shapes meet smooth finish standards and strict dimensional accuracy, ensuring the highest quality, especially when milling critical components like mold cavities.
5.2 Drilling
In drilling operations, our machine excels in maintaining perpendicularity and precision. The high-torque spindle drives the drill through diverse materials with ease, while precise axis positioning ensures perfect hole alignment, crucial for parts like engine blocks with multiple hole requirements.
5.3 Tapping
The ZD-V1160 is a master of tapping operations, executing high-speed and precise tapping with consistency. It guarantees thread quality and pitch accuracy across various diameters, ensuring stable and reliable tapping for both small and large threads.
6. Control System
Equipped with a state-of-the-art control system (select from Mitsubishi/Fanuc), the ZD-V1160 offers a user-friendly interface, intuitive programming, and high-speed processing. It enables automatic machining process control, real-time operation monitoring, and features error diagnostics and alarms, simplifying both usage and maintenance for operators.
7. Optional Accessories
To cater to your unique machining needs, the ZD-V1160 offers an array of optional accessories, enhancing its versatility and capability in specific applications.
- Fourth-Axis Rotary Table: Elevate your machining capabilities with this accessory, designed to broaden the operational scope of your machine. Perfect for tackling intricate curved surfaces and multi-faceted processing tasks, such as when crafting impellers. The fourth-axis rotary table seamlessly integrates with the X, Y, and Z axes, enabling the precise machining of complex blade surfaces.
- Cooling and Lubrication Systems: Discover our diverse range of cooling and lubrication systems, meticulously crafted to ensure seamless machine operation. The high-pressure cooling system expertly cools both tool and workpiece, enhancing workpiece surface quality while significantly prolonging tool lifespan. Our automatic lubrication system ensures the effortless movement of all components, reducing wear and maintenance expenditure.
- Tool Monitoring System: Experience the pinnacle of efficiency with our tool monitoring system, which offers real-time surveillance of tool wear and breakage during machining. In the event of detection, an immediate alarm is triggered, allowing for swift tool replacement to prevent processing errors and material wastage.
8. After-Sales Service
We recognize the vital importance of after-sales service in your production processes, which is why we deliver a robust and all-encompassing after-sales service system:
- Installation and Commissioning: Our seasoned technical team is dedicated to providing on-site installation and commissioning services, ensuring that your machine transitions smoothly into operational use with minimal delay.
- Training: Empower your team with our comprehensive training solutions, designed to rapidly equip operators and maintenance personnel with essential machine operation and maintenance skills.
- Warranty: The ZD-V1160 is backed by a [X]-month warranty. During this period, any quality-related issues will be addressed with complimentary repairs or part replacements, guaranteeing peace of mind.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address inquiries and resolve issues promptly. We also offer cutting-edge remote technical support via the Internet for swift assistance.
9. Conclusion
The ZD-V1160 machining center stands as a paradigm of unmatched performance and reliability. Its superior structural design, unparalleled precision, and exemplary after-sales service make it the quintessential choice for fulfilling your manufacturing aspirations.
To tailor the optimal machining solution for your needs, kindly share the engineering drawings of the parts you intend to process. This will empower us to meticulously analyze your specifications and recommend the ideal configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional details, please do not hesitate to reach out to me:
Contact Number: +86 19818983582
We eagerly anticipate the privilege of partnering with you and contributing to your business's continued triumph.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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