Machining Center ZD - V1160 Premium Recommendation
Dear Esteemed Customer,
My name is Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd. We are a premier CNC machine tool manufacturer, committed to excellence in producing top-tier products and services. It is my privilege to present to you our remarkable product - the ZD - V1160 Machining Center.
1. Introduction to Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company is at the forefront of R & D, manufacturing, sales, and after-sales service of CNC machine tools. Our dedicated R & D team, state-of-the-art production facilities, and rigorous quality control systems have earned us esteemed certifications such as the ISO9001 international quality system and EU CE certification. Our products are celebrated both domestically and internationally, enhancing production efficiency and elevating product quality for countless customers.
2. Comprehensive Features of ZD - V1160 Machining Center
The ZD - V1160 is engineered for superior performance, addressing the multifaceted needs of contemporary manufacturing. With unparalleled stability, precision, and processing power, it is the go-to solution for sectors such as automotive, aerospace, precision machinery, and mold production.
3. Innovative Structural Design
3.1 High-Strength Casting Excellence
The ZD - V1160's critical components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. Post-annealing stress relief endows these parts with exceptional vibration dampening and lasting stability, minimizing cutting force impact on machining precision, and ensuring steadfast machine performance even at high speeds and heavy loads.
3.2 Robust Structural Composition
The machine's box-type structural design boasts remarkable rigidity and strength. With wide-span guide rails and large-diameter ball screws, each axis moves smoothly with pinpoint precision. The symmetrically configured support structure amplifies the machine's overall stability, allowing it to endure substantial cutting forces without experiencing deformation.
4. Detailed Technical Specifications
4.1 Worktable Specifications
- Ample Worktable Size: The ZD - V1160 features a worktable measuring 1200×600mm, offering a generous workspace for machining a variety of workpiece dimensions.
- Robust Load Capacity: Capable of supporting up to 1000kg, this worktable is perfect for handling large and heavy-duty workpieces.
- Versatile T - Slots: Equipped with T-slots of specified number, width, and pitch (refer to product manual for exact details), the worktable facilitates secure clamping of workpieces and fixtures during machining.
4.2 Dynamic Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- Expansive X - Axis Travel: With an X-axis travel of 1100mm, the machine accommodates extensive horizontal movements, perfect for processing elongated workpieces.
- Flexible Y - Axis Travel: The Y-axis travel spans 610mm, providing ample space for machining in the forward-backward direction.
- Adaptable Z - Axis Travel: The Z-axis travel extends to 610mm, catering to the machining needs of workpieces with varying heights.
- Rapid Fast-Moving Speed: The X, Y, and Z axes boast a rapid movement speed of 36m/min, drastically reducing non-cutting time and boosting production efficiency.
- Exceptional Positioning Accuracy: Experience unparalleled precision with our machining center, boasting a positioning accuracy of 0.004/300mm and a repeat positioning accuracy of ±0.002/300mm. This exceptional precision guarantees each workpiece meets the most stringent requirements with ease.
4.3 Spindle
- Spindle Taper: Choose between BT40/BT50 spindle tapers, tailored to your specific needs. With robust clamping force, they ensure unparalleled tool stability during high-speed operations.
- Spindle Speed: Tailor-made for versatility, our spindle speed ranges from 8000 to 10000 rpm, accommodating diverse machining processes and materials. Opt for higher speeds for a flawless finish on aluminum alloys, or lower speeds for optimal strength and quality when working with high-hardness alloy steel.
- Spindle Power: Armed with a 15/18.5KW spindle motor, this powerhouse provides immense power for swift and heavy-duty cutting. It adeptly handles a variety of materials-from steel and cast iron to aluminum alloys and non-metallics-delivering supreme performance.
4.4 Tool System
- Tool Magazine Capacity: With the ZD-V1160's capacious tool magazine (consult the product manual for specifics), store multiple tools for seamless, automated tool changes. This innovation slashes tool change time, propelling production efficiency to new heights.
- Tool Change Time: Effortlessly transition between machining processes with our efficient tool change system (refer to product manual for specifics), minimizing downtime and keeping production at peak performance.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 shines with superior milling capabilities. Whether face, end, or contour milling, achieve impeccable precision. Our high-speed spindle and precise axis control masterfully handle complex shapes to ensure smooth finishes and tight dimensional tolerances. Perfect for mold cavity milling, guaranteeing exact cavity shape and size for superior mold quality.
5.2 Drilling
Excel in drilling with unmatched perpendicularity and accuracy, driven by a high-torque spindle that breezes through various materials. Precise axis positioning ensures hole alignment perfection, vital for parts like engine blocks with multiple holes.
5.3 Tapping
Navigate tapping with finesse using the ZD-V1160, delivering high-speed and precise operations. From small to large diameter threads, our machine ensures thread quality and pitch accuracy, performing stable tapping processes effortlessly.
6. Control System
Outfit your ZD-V1160 with an advanced Mitsubishi or Fanuc control system, based on preference. Enjoy a user-friendly interface, effortless programming, and high-speed processing. Experience automated process control, real-time operation monitoring, and features like error diagnostics and alarms, all contributing to seamless machine usage and maintenance.
7. Optional Accessories
Customize to perfection with the ZD-V1160's extensive optional accessories, including:
- Fourth-Axis Rotary Table: Dive into the extraordinary potential unlocked by this accessory, greatly broadening the machining horizons of your equipment. It empowers the machine to masterfully tackle intricate curved surfaces and multifaceted parts with demanding processing requirements. Imagine processing impellers with ease; the fourth-axis rotary table synergizes seamlessly with the X, Y, and Z axes, delivering impeccable machining of complex blade surfaces with precision.
- Cooling and Lubrication Systems: We offer a diverse array of cooling and lubrication systems, each designed to guarantee the seamless functionality of your machine during operations. Our state-of-the-art high-pressure cooling system efficiently cools both the tool and workpiece, enhancing the surface finish of the workpiece and prolonging tool lifespan. Complementarily, our automatic lubrication system ensures the fluid movement of every component, minimizing wear, tear, and maintenance expenditures.
- Tool Monitoring System: This cutting-edge system vigilantly monitors tool wear and breakage in real-time throughout machining processes. The moment a tool anomaly is detected, an immediate alert is dispatched, empowering operators to swiftly replace the tool, thereby preventing costly processing errors and material wastage.
8. After-Sales Service
Recognizing the pivotal role of after-sales service in your production success, we have meticulously crafted a robust after-sales service framework:
- Installation and Commissioning: Our seasoned technical experts deliver comprehensive on-site installation and commissioning services, ensuring your machine is operational and productive in the shortest possible timeframe.
- Training: We conduct in-depth training sessions for both operators and maintenance personnel, equipping them with the essential skills to adeptly manage and maintain the machine, ensuring peak performance.
- Warranty: Your ZD-V1160 comes protected with a [X]-month warranty. Rest assured, any quality issues within this period will be addressed with free repairs or parts replacement, offering you peace of mind.
- Technical Support: Our dedicated technical support team stands by 24/7, ready to respond to your inquiries and solve any challenges. We also provide rapid remote technical assistance via the Internet, ensuring you receive timely support whenever needed.
9. Conclusion
The ZD-V1160 machining center stands as a pinnacle of high-performance and reliability. With its outstanding structural design, precision machining excellence, and comprehensive after-sales support, it is the ideal choice for your manufacturing operations, promising unparalleled results.
To tailor the perfect machining solution for you, kindly share the engineering drawings of the components you wish to process. This will enable us to thoroughly assess your unique requirements and recommend the optimal configuration and accessories for the ZD-V1160.
For further inquiries or detailed information, do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the prospect of collaborating with you, driving your business towards new heights of success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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