Experience the pinnacle of precision machining with the Zhide CNC ZD - V855 Vertical Machining Center, a marvel of engineering excellence.
1. Company Introduction
Dalian Zhide Numerical Control Technology Co., Ltd. stands as a distinguished enterprise in the CNC machine tool industry, seamlessly blending R & D, production, sales, and service. Since our inception in 2011, we have embraced a philosophy of 'striving for excellence and pursuing superiority,' driving us to emerge as a formidable force within the sector.
Our robust R & D prowess fuels ongoing innovation, propelling us to unveil advanced CNC machine tools. Our manufacturing process reflects meticulous artistry, complemented by an integrated service system offering customers comprehensive one-stop solutions. With numerous national patent certifications, ISO9001 international quality certification, and EU CE certification, our products adhere to global benchmarks, ensuring unmatched reliability.
Our company encompasses three pivotal centers: the Machine Tool Application Center, which pioneers new product development and optimizes processes for mass-produced items; the Machine Tool Manufacturing Center, which customizes machine tools to client specifications; and the Machine Tool Marketing and Service Center, which enhances customer experience through training and expedited accessory supply.
2. Product Introduction - ZD - V855 Vertical Machining Center
2.1 Superior Structure and Materials
The ZD - V855 vertical machining center is built upon a high-rigidity imported high-speed spindle. Its main castings, crafted from high-strength, high-toughness Meehanite cast iron and annealed to relieve stress, guarantee deformation-free stability, laying a robust platform for precision machining.
Its ultra-wide steel base incorporates a symmetrical support framework, effectively mitigating cutting stress to augment machine stability during operations. Coupled with imported super-load roller linear guides, the machine delivers exceptional rigidity, precision, and formidable heavy-cutting prowess.
2.2 Impressive Technical Specifications
| Item |
Unit |
Specification |
| Operating System |
/ |
Mitsubishi/Fanuc |
| Worktable Size |
mm |
1000×550 |
| Worktable Load Capacity |
kg |
800 |
| Travel in X - axis |
mm |
820 |
| Travel in Y - axis |
mm |
550 |
| Travel in Z - axis |
mm |
550 |
| Spindle Taper (Specification/Installation Size) |
mm |
BT40/BBT40 |
| Maximum Spindle Speed |
rpm/min |
10000/15000 (Belt/Direct - drive) |
| Distance from Spindle Center to Column Guide |
mm |
560 |
| Distance from Spindle End to Worktable Surface |
mm |
120 - 670 |
| Guide/Rail Specification |
/ |
Linear Guide |
| Spindle Motor Power |
kw |
7.5/11 |
| Motor Power of XY, Z - axis |
kw |
3, 3, 4.5 |
| Fast - moving Speed of X, Y, Z - axis |
m/min |
36, 36, 36 |
| Positioning Accuracy |
mm |
0.004/300 |
| Repeat Accuracy |
mm |
±0.002/300 |
| Net Weight of Machine Tool |
T |
6 |
| Floor Area of Machine Tool (Length×Width×Height) |
mm |
2560×2400×2900 |
2.3 Wide-ranging Applications
The ZD - V855 showcases remarkable versatility, excelling in diverse sectors like automotive parts manufacturing, precision machinery processing, and aerospace component production. It adeptly tackles complex tasks such as milling, drilling, boring, and tapping with unwavering precision and efficiency. From crafting small-batch precision parts to large-volume mass production, the ZD - V855 is poised to meet diverse operational demands.
2.4 Unmatched After-sales Service
At Dalian Zhide CNC Technology Co., Ltd, our commitment to exceptional after-sales service is unwavering. Our highly skilled technical team stands ready to provide round-the-clock support, ensuring your peace of mind every step of the way. Should you encounter any issues with the machine tool, our team is primed to respond immediately, delivering swift and effective resolutions. Our offerings extend to regular maintenance services, meticulously designed to uphold the long-term stability and optimal performance of the ZD-V855. This proactive approach not only slashes downtime but also significantly boosts your production efficiency.
2.5 Compatibility with Advanced Accessories and Systems
The ZD-V855 vertical machining center is a paragon of adaptability, boasting exceptional compatibility with a wide array of advanced accessories and systems. Elevate your operations with the automatic tool changer (ATC), which facilitates rapid and precise tool exchanges. This innovation slashes machining time and amplifies the efficiency of intricate tasks that demand multiple tools. The ATC's generous tool capacity empowers you with a diverse array of tools, all seamlessly integrated into a single machining process, thereby enhancing operational flexibility and throughput.
Further enhancing its prowess, the ZD-V855 can be seamlessly merged with Zhide CNC's cutting-edge MES digital production system. This integration confers a multitude of advantages, from alleviating labor intensity to minimizing skill requirements. Experience the precision of in-machine probe automatic measurement, guaranteeing consistent product quality. The MES system offers unparalleled agility, allowing you to dynamically adjust machining sequences and effortlessly incorporate emergency tasks, all while providing real-time insights into equipment operation statistics. It supports a versatile processing mode, facilitating mixed-line production of multiple products with concurrent off-line clamping and in-machine cutting, thus maximizing equipment utilization and productivity.
2.6 Precision-Oriented Design Features
To deliver unmatched precision, the ZD-V855 is engineered with an array of precision-oriented design features. At its core is the high-precision spindle, perfectly harmonized with the advanced drive system to ensure precise positioning and fluid rotation. The X, Y, and Z axes are fortified with top-tier ball screws and linear guides, meticulously pre-stretched to eliminate backlash and fortify repeat positioning accuracy. This meticulous engineering guarantees the consistent production of parts with tight tolerances, meeting and exceeding even the most stringent quality standards in the industry.
The machine's design is further enhanced by a sophisticated cooling and lubrication system. The cooling system expertly dissipates heat generated during machining, effectively combating thermal deformation to preserve the accuracy of your workpieces. The lubrication system ensures seamless axis movement, minimizing friction and wear, thereby bolstering long-term precision and reliability. This thoughtful design is a testament to our dedication to superior performance and enduring quality.
2.7 Cost-effectiveness and Return on Investment
Choosing the ZD-V855 vertical machining center represents a strategic investment in cost-effectiveness and resource optimization. Its outstanding performance capabilities empower you to significantly elevate production efficiency, thereby reducing unit production costs and amplifying overall productivity. The machine's remarkable durability and minimal maintenance demands translate to reduced downtime and lower repair expenditures over its lifespan, ensuring a robust return on investment.
The ZD-V855's adeptness at executing complex machining tasks in-house negates the necessity for outsourcing, conserving both time and financial resources. As a forward-looking asset, it fulfills present machining requirements while equipping you to maintain a competitive edge in the global market, consistently producing high-caliber products with heightened efficiency.
2.8 Customization Options Tailored to Your Needs
Recognizing the distinctiveness of each manufacturing operation, we offer an array of customization options for the ZD-V855 vertical machining center, meticulously tailored to your specific needs. Whether optimizing the machine for particular workpieces, seamlessly incorporating it into an existing production line, or enhancing its capabilities for industry-specific applications, our team of experts is poised to deliver bespoke solutions that align with your objectives.
For instance, we can calibrate spindle speed and torque to align with your typical materials and machining processes. For operations involving hard metals requiring high-power cutting, we can fine-tune the spindle to deliver the requisite force without sacrificing precision. Moreover, we can reconfigure tooling setups, such as adding specialized tool holders or expanding tool magazine capacity, to cater to your unique machining demands.
We also thrive in customizing automation solutions. If enhanced productivity through automation is your goal, we can install robotic loading and unloading systems, conveyor belts, or other automated material-handling equipment. This reduces manual intervention, streamlining production processes and amplifying efficiency, thus fostering an environment of elevated productivity and consistency.
2.9 User - Friendly Operation and Training Support
The ZD - V855 is ingeniously crafted with user-friendly operation at its core. Its control panel boasts an intuitive, easy-to-navigate interface, catering even to operators with minimal experience. A large, high-resolution display adorns the panel, offering crystal-clear insights into the machining process with real-time status updates, precise tool paths, and immediate error notifications.
To empower your team with the full potential of the ZD - V855, we offer an extensive suite of training support. Our all-encompassing programs demystify every facet of machine operation, guiding you from basic setup and programming to mastering advanced machining techniques. Whether you prefer on-site training at your facility or the convenience of online sessions, our seasoned trainers will cater to your needs. They stand ready to address any inquiries, ensuring your operators become adept and confident in harnessing the machine's capabilities.
2.10 Proven Track Record and Customer Testimonials
Celebrated for its stellar performance in the marketplace, the ZD - V855 vertical machining center enjoys a storied history of success. Embraced by manufacturing giants worldwide across diverse industries, our clients consistently report marked enhancements in production efficiency, superior product quality, and elevated competitive prowess after embracing the ZD - V855.
Witness the accolades from our delighted customers:
- "Since integrating the ZD - V855 into our operations, our machining precision has soared. We now manufacture parts with tolerances previously deemed unattainable, unlocking fresh business prospects." - [Customer Name 1], Precision Machining Company.
- "The ZD - V855 truly epitomizes dependability. Its seamless operation, robust reliability, and unmatched after-sales support from Zhide CNC are commendable. Prompt assistance is always at hand, ensuring swift resolution of any issues." - [Customer Name 2], Automotive Parts Manufacturer.
These glowing testimonials speak volumes about the ZD - V855's exemplary quality and outstanding performance. We are confident you will derive similar benefits when you choose our machine.
2.11 Integration with Industry 4.0 and Smart Manufacturing Trends
Aligned with the cutting-edge momentum of Industry 4.0, the ZD - V855 vertical machining center is meticulously engineered for flawless integration into smart manufacturing ecosystems. Outfitted with state-of-the-art connectivity features, it seamlessly communicates with other machines, sensors, and enterprise systems, enabling real-time data collection and insightful production analysis.
For example, the machine easily integrates with production planning software, ensuring machining operations are perfectly synchronized with production schedules. This optimizes resource allocation, slashes idle time, and empowers remote monitoring of KPIs such as spindle utilization, cycle times, and tool wear through a secure web-based interface. This data-driven manufacturing paradigm not only identifies improvement areas but also facilitates predictive maintenance, curtailing unexpected breakdowns and expensive downtimes.
Furthermore, the ZD - V855 can seamlessly integrate into a larger, interconnected machine network, fostering a smart factory environment. Within this synergy, machines share intelligence and collaborate efficiently to meet production targets. For instance, a machine detecting a tool shortage can automatically requisition a replacement from a centralized tool storage system, safeguarding uninterrupted operations.
2.12 Environmental Considerations and Sustainability
At Zhide CNC, our unwavering commitment to sustainability is vividly embodied in the ZD - V855. Engineered to minimize energy consumption without sacrificing performance, the machine's efficient spindle drive system and optimized power management features result in reduced electricity usage, translating to lower operational costs and a diminished carbon footprint.
Designed with the environment in mind, the cooling and lubrication systems utilize eco-friendly, biodegradable coolants and lubricants with negligible environmental impact. Moreover, the machine's design promotes easy recycling of components at its life cycle's end, minimizing waste and advancing a circular economy.
2.13 Future - Proofing Your Manufacturing Operations
Investing in the ZD - V855 is an investment in the future of your manufacturing operations. Not only does this advanced vertical machining center address your current needs with unparalleled precision, but it also ensures your readiness for the technological advancements of tomorrow. As the manufacturing landscape evolves with increasingly sophisticated demands, the ZD - V855 stands out with its unique ability to be upgraded seamlessly. Incorporate cutting-edge software and hardware enhancements to keep pace with industry progress, ensuring your operations are always at the forefront of innovation.
Our dedicated R & D team is tirelessly enhancing the capabilities of our machines, ensuring they remain at the pinnacle of performance and innovation. We provide regular software updates that introduce new features and boost efficiency. Imagine future updates bringing revolutionary machining algorithms that elevate precision to new heights or ensuring our machine's compatibility with the latest, emerging technologies in manufacturing. By continually refining our products, we empower you with tools that not only meet but exceed industry standards.
Furthermore, the ZD - V855's ingenious modular design opens a world of possibilities for effortless hardware upgrades. Whether your goal is to boost spindle speeds for accelerated production, integrate additional axes for intricate machining processes, or replace components with cutting-edge counterparts, this machine adapts to your evolving needs. Stay ahead of your competition by fine-tuning your machining center to match the ever-changing demands of the market, ensuring your operations remain highly competitive and efficient.
At Dalian Zhide CNC Technology Co., Ltd, we proudly present the ZD - V855 vertical machining center, a quintessential solution crafted for the contemporary demands of manufacturing. This remarkable machine blends high-end features with extensive customization options and a steadfast commitment to quality and sustainability. It is the ultimate choice for visionary manufacturers aiming to elevate their operational capabilities. We are eager to collaborate with you, guiding you to achieve your manufacturing ambitions. Should you have any questions or wish to discuss tailored solutions to meet your specific requirements, please reach out to us-we are here to support your journey to success.
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