Five - Axis Linkfive - Axis Linkage Machiningage Machining

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD300U
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• Transport Package: Yes
• Specification: 2000*2000*1800
• Trademark: ZHIDECNC
• Origin: China

Product Description

Five-axis simultaneous machining refers to the simultaneous coordinated control of the three linear axes (X, Y, Z) and two rotational axes (two of the A, B, or C axes) of the machine tool during the machining process. This machining method can process very complex part shapes, such as aero-engine blades with complex curved surfaces and marine propellers. Through five-axis simultaneous machining, the processing of multiple surfaces of the workpiece can be completed in one clamping, reducing the number of clamping operations and improving the machining accuracy and efficiency.

Product Description

 

Detailed Photos

 

1.1 Basic characteristics of the equipment

(1) The machine tool adopts U-shaped structure, the base is cast of mineral casting formula from Switzerland, without internal stress,
Do not do time to stress, so that the machine to maintain good static accuracy stability. Mineral castings have good shock absorption
Can, the material itself can absorb the vibration generated in the processing, so as to ensure the good dynamic performance of the machine tool. The thermal conductivity of the mineral castings of the main material of the machine tool is 1 / 50th that of the cast iron, which can ensure the thermal stability of the machine tool for a long time. Other moving parts are made of HT 300 cast iron.
(2) The basic structure of the machine tool is that the cradle structure workbench is fixed on the bed, and the skateboard, beam and spindle box are moved to realize the three coordinate axes of X, Y and Z. The whole machine adopts gantry moving beam structure, with good rigidity, uniform force, good thermal balance and stable accuracy. Small dynamic and static friction, high sensitivity, small high speed vibration, low speed without crawling, excellent servo drive performance, improve the accuracy and accuracy stability of the machine tool.
(3) X, Y, Z axis servo motor diaphragm coupling and high precision ball wire direct connection, reduce the intermediate link, realize no gap transmission, flexible feeding, accurate positioning, high transmission accuracy.   
The Z-axis servo motor has the function of automatic holding lock. In the case of power failure, it can automatically hold the motor shaft tightly, so that it cannot rotate, and play the role of safety protection.
(4) The machine tool adopts high precision DD five-axis CNC turntable, the transmission application is the most precise motion control mode-arc surface separation principle, reverse without clearance, high positioning accuracy, rotary driven by servo motor, hydraulic automatic clamping, accurate and reliable movement. The processing range is wide, the C axis continuous rotation, so as to achieve high rotation precision, standard with absolute circular grating.
(5) The spindle adopts large torque HSK-A63 spindle, the electric spindle is an internal spindle, built-in three-phase AC synchronous nduction motor, cascade variable speed control, the maximum speed of 12000rpm, high rotation accuracy and good rigidity, which can ensure the spindle processing
linear measure.
(6) Pneumatic system
The pneumatic triad can filter the impurities and moisture in the gas source to prevent the impure gas from damage and corrosion to the machine tool parts. The solenoid valve group is controlled by PLC program to ensure that the spindle loose clip, spindle center blowing and other actions can be completed quickly and accurately.
(7) Machine tool protection
The machine tool adopts the protection room in line with the safety standards, which not only prevents the coolant from splashing, but also ensures the safe operation and pleasant appearance. Each guide rail of the machine tool has a protective cover to prevent cutting and coolant from entering the machine tool and protect the guide rail and ball screw from wear and corrosion.
(8) The lubrication system
The guide rail and the ball screw are centralized automatic dilute oil lubrication, and each node is equipped with quantitative oil divider to regularly and quantitatively inject oil to each lubrication part to ensure the uniform lubrication of each sliding surface, effectively reduce the friction resistance, improve the movement accuracy, and ensure the service life of the ball screw and the guide track.
 

order number	class	specifications
1	Worktop Size (mm)	Φ 1000 / 18H7 (via 1100)
	Workbench load-bearing capacity (kg)	1000
2	Left and right travel: (X) (mm)	1000
3	Front and rear trip (Y) (mm)	1000
4	Up and down trip (Z) (mm)	650
5	XYZ triaxial acceleration (m/ss)	0.8G
5	A1 / A2 axis swing angle (minimum scale 0.001°)	+-120°
	A1 / A2 shaft rated torque / maximum torque (nm)	1200/2000
	A1 / A2 axis swing speed (rpm)	100
6	The C-axis swing angle	n*360°
	C-axis rated torque / maximum torque (nm)	1200/2000
	C-axis rotation speed (rpm)	100
7	Distance from spindle end face to working surface (mm)	100-750
8	taper hole of spindle	HSK A63
9	Spindle form	Mechanical direct connection
10	The principal shaft is rated power	30KW
11	Maximum spindle speed of rpm	18000
12	Maximum spindle torque is NM	97/140
13	Spindle Diameter (mm)	Φ 190mm
14	The maximum diameter of the tool	Φ 100mm
15	tool magazine	32T
16	The maximum length of the tool	250mm
17	The maximum weight of the knife	8kg
18	Tool and tool change time (T-T)	4sec
19	X.Y.Z, Axle drive mode	Bar / rod / rod
20	X.Y.Z, The shaft drive torque	36NM/36NM*2/36NM
21	Triaxial fast movement speed (M / min)	36/36/36
22	system	The new generation
24	Rotary shaft brake torque (kg * m)	150
25	Tilt shaft brake torque (kg * m)	350
26	X \ Y \ Z positioning accuracy (mm) (after compensation)	≤0.007
27	X \ Y \ Z accuracy (mm) (after compensation)	≤ 0.005
28	A / C positioning accuracy (sec) (after compensation)	≤ 12
29	A / C repeat positioning accuracy (sec) (after compensation)	≤ 5
30 31 32	Workbench bearing Complete weight of three-axis straight grating ruler	1000 10nm 17T

1) HT 300 casting.
2) Roller-type linear guide rail.(PMI) (Grade P);
3) Spindle: 18000 to 30KW electric spindle
4) turntable / swing head: Ф 1000 dual-drive DD five-axis turntable
5) Special imported bearings for wire rod (Japan, Germany).(Grade P 4);
6) Including X, Y and Z imported couplers (NBK, Taiwan first-line brands);
7) Including the spindle imported coupling (a first-line brand in Taiwan, required set);
8) X, Y and Z axes adopt high-speed cover.
9) HSK A63-32T handle chain knife library.(DeSpeed Knife Library)
10) Proton volume type oil injector;
11) XYZ three-axis FAGOR 10nm
12) New generation 22MA-55-axis system
13) Standard configuration of the probe.
14) Standard matching knife instrument.