Automated Machining with Built-in Gantry Manipulator for High Accuracy

• Customization: Available
• After-sales Service: Yes
• Warranty: Yes
• Model NO.: ZD-C36
• Application: Metal
• Process Usage: Metal-Cutting CNC Machine Tools, CNC Non-Conventional Machine Tools, Metal-Forming CNC Machine Tools
• Movement Method: Contour Control
• Control Method: Closed-Loop Control
• Numerical Control: CNC/MNC
• Processing Precision: 0.002mm
• Performance Classification: High-End CNC Machine Tools
• Certification: ISO 9001
• Condition: New
• The Spindle End/Radial Runout Accuracy: 0.002mm
• The Positioning Accuracy Reaches: 0.003mm
• Optional Fully Automatic Production Line: 10 Machine Tools
• CNC System Interface: A2-4
• Tk Silk Cup Guide Rail: THK
• Line Detection Device: Match
• Tool Breakage Detection: Match
• Automatic Loading and Unloading System: Flexible Combination
• Maximum Processing Diameter of Bar Stock: 34mm
• Maximum Machining Diameter: 200mm
• Maximum Machining Length: 120mm
• Transport Package: Yes
• Specification: 1600*1700mm
• Trademark: ZHIDECNC
• Origin: China
• Production Capacity: 5, 000 Units Per Year

Product Description

Experience the Unparalleled Product Advantages

Product Description

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• High-precision processing guarantee: Our integrally cast, low-center-of-gravity bed serves as an exceptionally stable foundation, minimizing vibrations during intricate processing tasks. Every component of the motion mechanism is precisely machined and meticulously assembled, ensuring superb fitting accuracy. Thanks to its innovative structure and advanced control methods, thermal displacement is effectively regulated. With an impressive spindle end/radius runout accuracy of 0.002mm and a positioning accuracy of 0.003mm, our machine epitomizes precision, meeting the rigorous demands for exacting parts processing.

• Highly automated integration: Our seamlessly integrated feeding and loading/unloading manipulator epitomizes automation, adeptly handling both mass production and versatile small-batch processing. This sophisticated system exponentially enhances production efficiency and slashes labor costs. Moreover, our optional fully automated production line can support up to 10 machine tools in a line grouping, ushering in an era of unmanned processing. This revolutionary setup empowers a single operator to oversee multiple devices, transforming it into an indispensable asset for cost reduction and operational efficiency.
• High configuration and stability: Our machine utilizes premium imported pneumatic components, known for their exceptional quality and unwavering performance. Equipped with the esteemed Mitsubishi system from Japan, users can select controllers such as Mitsubishi EB0/M8D. The numerical control system interface, A2-4, ensures rapid computing speed and unparalleled control accuracy. Enhanced by the TK wire cup guide rail and imported servo turret, the processing accuracy and rigidity of our machine tool reach new heights.
• Flexible combination and customization: Tailored to your production needs, the automatic loading and unloading system offers remarkable flexibility, incorporating options like an automatic bar feeder. Our versatile machine boasts a plethora of optional functions, including automatic flipping, oil-water separation, online detection, and tool breakage detection. These customizable features are crafted to meet your unique process requirements, significantly boosting the versatility and adaptability of our equipment.
• Full protection and stable operation: Our machine is encased in high-caliber full-protection interiors and robust sheet metal exteriors, effectively isolating the processing area from external disturbances while preventing chips and coolant from splashing. This ensures a safe and reliable processing environment. The inclusion of an automatic lubrication system delivers precise, regular lubrication to each moving part, minimizing wear and guaranteeing the stable, long-lasting operation of the machine tool.

Application Fields

• Automotive parts processing: Our machine excels in processing automotive components such as engines, transmissions, and chassis parts. With the capability to handle shafts, discs, gears, and more, it meets the automotive industry's stringent standards for high-precision and efficient parts processing.
• Aerospace parts processing: Perfectly suited for aerospace applications, our machine is ideal for precision parts such as aircraft engine blades, landing gear components, and aerospace pipes. It guarantees exceptional accuracy and quality, crucial for aerospace industry standards.
• Electronic equipment parts processing: Our machine is adept at processing small, precise components of electronic devices, including metal casings, connectors, and shafts for mobile phones and computers. It effectively fulfills the electronics industry's demands for high-precision, high-surface-quality parts.
• Medical device parts processing: Designed for processing diverse precision medical device parts, our machine handles surgical instruments, implants, and medical device casings with ease, ensuring the utmost safety and reliability of medical devices.

After-sales Service

• Installation and commissioning: Our expert technicians provide on-site installation and commissioning services, ensuring that your equipment functions seamlessly from the start.
• Training service: Comprehensive training services are offered to acquaint users with operational and maintenance techniques. This enhances operator proficiency and extends the lifespan of your equipment.
• Warranty service: We offer a defined warranty period for our equipment, during which we provide complimentary repairs or parts replacement for any issues stemming from equipment quality defects.
• Maintenance service: Establish an impeccable after-sales service network that truly listens and acts upon user maintenance needs in a timely fashion. Our commitment is to deliver fast and efficient maintenance services, effectively minimizing equipment downtime and maximizing productivity.
• Spare parts supply: Guaranteeing a plentiful supply of authentic original factory spare parts, we pledge to provide users with prompt and precise spare parts replacement services. This dedication ensures the seamless and uninterrupted operation of your equipment, so you can focus on what matters most.

Category	Item	Parameter
Model	-	ZD - C36
Machining Capacity	Maximum machining diameter of bar stock	34mm
	Maximum machining diameter	200mm/85 (with automatic loading and unloading)
	Maximum machining length	120mm/70 (with automatic loading and unloading)
	Controller	Mitsubishi E80/M80 (optional)
CNC System	Interface	A2 - 4
	Spindle motor	3.7/5.5KW
	Spindle rotation speed	60 - 6000 rpm
Spindle	Tool shank height	20mm
	Workstation	8
Turret	X - axis	145mm
	Z - axis	145mm
Travel	X - axis ball screw	3210
	Z - axis ball screw	3210
Feed	Machine body	The turret is vertically arranged with the spindle, with an integrally - cast machine body
	Protection	High - quality full - protection internal and sheet - metal external covers
Machine Size	Machine area	1600*1700mm
	Machine height	2300mm
	Machine weight	2400kg
Standard Accessories	1. Standard hydraulic chuck -
	2. Hydraulic rotary cylinder -
	3. 8 - station servo turret -
	4. Two boring tool holders -
	5. Eight tool - pressing blocks -
	6. Cooling pump and cooling water tank -
	7. Full - protection sheet - metal cover -
	8. Automatic lubrication system -
	9. Feeding manipulator and conveyor belt
	10. High - pressure pump system -
	11. Oil - mist collection system -
Options	1. Automatic bar - feeding machine -
	2. Automatic chip - removing machine -
	3. On - line inspection -
	4. Automatic turning - over -
	5. Tool - breakage detection -
	6. Oil - water separation -