Experience Unmatched Precision with the Machining Center ZD - V1160, A Dalian Zhide CNC Technology Co., Ltd. Recommendation
Dear Esteemed Customer,
Greetings, I'm Kin from the renowned Dalian Zhide Numerical Control Technology Co., Ltd., a frontrunner in the CNC machine tool industry. We pride ourselves on delivering nothing short of excellence in our products and services. It is my privilege to present to you our remarkable creation - the ZD - V1160 Machining Center.
1. A Glimpse into Dalian Zhide Numerical Control Technology Co., Ltd. - Your Trusted Partner in CNC Innovation
Founded in 2011, our company has steadfastly pursued excellence in the R&D, production, sales, and after-sales service of CNC machine tools. We boast a seasoned R&D team, cutting-edge production facilities, and an uncompromising quality control system. Our achievements are reflected in multiple prestigious certifications, including ISO9001 and EU CE certification. Respected both domestically and internationally, our products have empowered countless customers to enhance production efficiency and elevate product quality.
2. Exceptional Features That Define the ZD - V1160 Machining Center
Crafted for the modern manufacturing sector, the ZD - V1160 stands as a beacon of high-performance machining excellence. It merges unparalleled stability, precision, and robust processing prowess, making it an optimal selection for industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Innovative Structural Design
3.1 High-Strength Casting - Built to Last
The ZD - V1160's core components, including the bed, column, and saddle, are constructed from high-strength Meehanite cast iron. Through annealing treatment, internal stress is alleviated, endowing these parts with superior vibration absorption and enduring stability. This leads to minimized cutting force impact on machining precision, ensuring steadfast stability during high-speed and heavy-load operations.
3.2 Rigid Structure - Stability Redefined
Embracing a box-type structural design, this machine radiates strength and rigidity. The expansive guide rails and large-diameter ball screws facilitate seamless axis movement and pinpoint positioning accuracy. The symmetrical support structure further bolsters the machine's stability, enabling it to withstand formidable cutting forces without succumbing to deformation.
4. Comprehensive Technical Specifications
4.1 Worktable - Your Workspace, Redefined
- Size: Measuring 1200×600mm, the worktable of the ZD - V1160 offers an expansive workspace for a variety of workpiece dimensions.
- Load Capacity: With a load capacity of up to 1000kg, it is perfectly suited for handling substantial and heavy-duty workpieces with ease.
- T-Slots: Equipped with T-slots of specified number, width, and pitch (refer to the product manual for specifics), the worktable ensures reliable clamping and stable fixation of workpieces and fixtures during machining.
4.2 Axis Movement - Precision in Every Move
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X-Axis Travel: With a travel length of 1100mm, the X-axis accommodates extensive horizontal movement, fulfilling processing needs of elongated workpieces.
- Y-Axis Travel: The Y-axis offers a travel of 610mm, catering to ample space for machining workpieces from front to back.
- Z-Axis Travel: With a Z-axis travel of 610mm, diverse height requirements of workpieces are effortlessly met.
- Fast-Moving Speed: Boasting a rapid movement speed of 36m/min across the X, Y, and Z axes, this capability not only reduces non-cutting time but significantly boosts production efficiency.
- Positioning Accuracy - Precision That Transforms Performance: The impressive positioning accuracy of each axis stands at 0.004/300mm, with an astounding repeat positioning accuracy of ±0.002/300mm. This remarkable level of precision ensures that each workpiece meets the most stringent machining requirements, promising unparalleled quality and reliability.
4.3 Spindle
- Spindle Taper: The spindle features a versatile BT40/BT50 taper (select based on your tailored needs), delivering exceptional clamping force to maintain tool stability even during high-speed rotations. This guarantees precise and accurate machining results every time.
- Spindle Speed: With a spindle speed range of 8000/10000 rpm (belt/direct-drive), this machine deftly adapts to various machining processes and materials. For instance, when working with aluminum alloys, opt for a higher spindle speed to achieve a superior surface finish. Conversely, when machining high-hardness alloy steel, a lower spindle speed preserves tool strength and ensures impeccable machining quality.
- Spindle Power: Boasting a robust spindle motor power of 15/18.5KW, this machine offers ample power for both high-speed and heavy-duty cutting. This formidable spindle efficiently tackles a wide range of materials, from steel and cast iron to aluminum alloys and non-metallic substances.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes equipped with a capacious tool magazine (refer to the product manual for specifics), capable of storing multiple tools. Enjoy the convenience of automatic tool changes during machining, slashing tool change times and significantly boosting production efficiency.
- Tool Change Time: The swift tool change time (consult the product manual for details) ensures seamless transitions between distinct machining processes, reducing production interruptions to a minimum.
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling capabilities. From face milling and end milling to contour milling, this machine achieves high-precision machining with ease. Harnessing its high-speed spindle and precision axis movement, it processes complex shapes with remarkable surface smoothness and stringent dimensional accuracy. For example, when milling a mold cavity, it adeptly controls cavity shape and size, guaranteeing mold quality.
5.2 Drilling
In drilling operations, this machine secures the perpendicularity and precision of holes. The high-torque spindle powers the drill bit to swiftly penetrate diverse materials, while precise axis positioning ensures hole locations meet design specifications. Vital for parts with numerous holes, such as engine blocks.
5.3 Tapping
The ZD-V1160 is a master in tapping operations, performing high-speed, precise tapping to deliver superior thread quality and pitch accuracy. Whether dealing with small-diameter or large-diameter threads, the machine completes the tapping process with unparalleled stability.
6. Control System
The ZD-V1160 features an advanced control system (like Mitsubishi/Fanuc, choose based on preference). This system boasts a user-friendly interface, intuitive programming functions, and high-speed processing capabilities. It enables automatic machining process control, real-time machine status monitoring, coupled with error diagnosis and alarm functions, facilitating effortless operation and maintenance.
7. Optional Accessories
To perfectly align with your specific processing needs, the ZD-V1160 offers an array of optional accessories, including:
- Fourth-Axis Rotary Table: Unlock the full potential of your machine with this innovative accessory, specifically designed to broaden the machining range and tackle intricate curved surfaces and multi-faceted parts. Imagine the precision of processing impellers-the fourth-axis rotary table partners harmoniously with the X, Y, and Z axes to flawlessly conquer the complex contours of blade surfaces.
- Cooling and Lubrication Systems: We offer a diverse array of cooling and lubrication systems designed to uphold the machine's seamless performance. Our high-pressure cooling system efficiently cools both tool and workpiece, enhancing the workpiece's surface quality and prolonging the tool's life expectancy. Additionally, the automatic lubrication system assures smooth motion of all moving components, significantly reducing wear, tear, and maintenance costs.
- Tool Monitoring System: Introducing a cutting-edge monitoring system that vigilantly oversees tool wear and breakage in real-time during machining. Upon detecting tool failure, it promptly signals an alarm, enabling timely tool replacement to prevent processing mishaps and minimize material wastage.
8. After-Sales Service
We recognize the pivotal role of exceptional after-sales service in your production journey. That's why we offer an all-encompassing after-sales service system:
- Installation and Commissioning: Our expert technical team provides meticulous on-site installation and commissioning services, ensuring your machine is operational without delay.
- Training: Comprehensive training is provided for operators and maintenance personnel, empowering them to swiftly acquire mastery in operating and maintaining the machine.
- Warranty: The ZD-V1160 is backed by an extensive [X]-month warranty. Should any quality issues arise within this period, we offer free repair or replacement of parts, ensuring peace of mind.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to resolve queries and issues. We also offer remote technical support via the internet for swift assistance tailored to your needs.
9. Conclusion
The ZD-V1160 machining center stands as a paragon of high-performance and reliability. Its superior structural design, remarkable precision in machining, and impeccable after-sales service make it an optimal choice for fulfilling your manufacturing demands.
To provide you with a perfectly tailored machining solution, kindly share the engineering drawings of the parts intended for processing. This enables us to meticulously analyze your specific needs and recommend the most suitable configuration and accessories for the ZD-V1160.
Should you have any inquiries or require additional information, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the opportunity to partner with you, driving your business toward unparalleled success.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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