Machining Center ZD - V1160: Your Top Choice for Precision and Performance
Esteemed Customer,
I am Kin, representing Dalian Zhide Numerical Control Technology Co., Ltd. As a distinguished leader in the CNC machine tool industry, we are committed to delivering superior quality products and exceptional services. It is with great pride that I introduce to you our flagship product - the ZD - V1160 Machining Center.
1. Discover the Excellence of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our esteemed company has steadfastly dedicated itself to the research and development, production, sales, and after-sales service of state-of-the-art CNC machine tools. Boasting a team of expert researchers, cutting-edge production facilities, and a rigorous quality control system, we have proudly earned prestigious certifications including the ISO9001 international quality system certification and the EU CE certification. Our products are celebrated across both domestic and international markets, empowering countless clients to enhance production efficacy and elevate product quality.
2. Exceptional Features of the ZD - V1160 Machining Center
The ZD - V1160 stands as a pinnacle of high-performance machining technology, meticulously crafted to fulfill the diverse needs of contemporary manufacturing. With unparalleled stability, precision, and formidable processing power, it emerges as the quintessential choice for a myriad of industries such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Ingenious Structural Design
3.1 High-Strength Casting for Uncompromised Stability
The ZD - V1160's core components, including the bed, column, and saddle, are crafted from high-strength Meehanite cast iron. With annealing treatments to mitigate internal stress, these parts exhibit superb vibration absorption and enduring stability, effectively minimizing the impact of cutting forces on machining precision and ensuring steadfast operation during high-speed, heavy-load tasks.
3.2 Rigid Structure for Unwavering Performance
Incorporating a robust box-type structural design, the machine offers exceptional rigidity and strength. Its broad-span guide rails and large-diameter ball screws facilitate seamless axis movement and precise positioning. The symmetric support structure further augments overall stability, enabling the machine to endure substantial cutting forces without deformation.
4. Comprehensive Technical Specifications
4.1 Worktable Specifications
- Size: The worktable dimensions of 1200×600mm offer an expansive area for machining workpieces of varied sizes.
- Load Capacity: Capable of supporting a maximum load of 1000kg, it is perfect for handling large and heavy-duty workpieces with ease.
- T-Slots: Equipped with T-slots featuring specific numbers, widths, and pitches (refer to the product manual for details), facilitating secure clamping of workpieces and fixtures during machining.
4.2 Axis Movement Dynamics
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X-Axis Travel: With an X-axis travel of 1100mm, it accommodates extensive horizontal movement, catering to long-sized workpieces.
- Y-Axis Travel: The Y-axis travel spans 610mm, providing ample space for machining workpieces from front to back.
- Z-Axis Travel: The Z-axis travel of 610mm is designed to meet the demands of machining workpieces of varying heights.
- Fast-Moving Speed: Achieving a rapid movement speed of 36m/min across the X, Y, and Z axes, it significantly reduces non-cutting time while boosting production efficiency.
- Positioning Accuracy: Experience unmatched precision with our advanced CNC machine, boasting a remarkable axis positioning accuracy of 0.004/300mm, and an astounding repeat positioning accuracy of ±0.002/300mm. This state-of-the-art precision ensures every workpiece is machined to perfection, meeting even the most stringent requirements with ease.
4.3 Spindle
- Spindle Taper: Choose between the robust BT40 or BT50 spindle taper to match your specific machining needs. These options provide exceptional clamping force, assuring tool stability during high-speed rotations for flawless results.
- Spindle Speed: Our spindle offers a versatile speed range of 8000/10000 rpm, adaptable through belt or direct-drive systems. Tailor the speed to your material, from high-speed aluminum alloy machining for a superior finish to lower speed, high-strength alloy steel processing to maintain tool integrity and machining excellence.
- Spindle Power: The robust spindle motor, delivering 15/18.5KW of power, is designed for high-speed and heavy-duty cutting tasks. It efficiently tackles a wide array of materials, including steel, cast iron, aluminum alloys, and even non-metallic substances, ensuring superior performance and productivity.
4.4 Tool System
- Tool Magazine Capacity: The ZD-V1160 comes with a versatile tool magazine (check the product manual for capacity specifics), capable of housing multiple tools. This feature facilitates automatic tool changes during machining, significantly reducing downtime and boosting operational efficiency.
- Tool Change Time: Enjoy swift and efficient tool changes with the ZD-V1160, minimizing interruptions and ensuring seamless transitions between machining processes (refer to the product manual for exact timing details).
5. Machining Capabilities
5.1 Milling
The ZD-V1160 excels in milling operations, whether it's face, end, or contour milling. The high-speed spindle and precise axis controls ensure the machining of complex geometries with immaculate surface finishes and exacting dimensional accuracy, like those required for mold cavities.
5.2 Drilling
Achieve flawless drilling operations with the ZD-V1160, ensuring both perpendicularity and dimensional precision in hole creation. The high-torque spindle allows for rapid penetration into diverse materials, while precise axis positioning guarantees adherence to design specs, critical for components like engine blocks.
5.3 Tapping
With the ZD-V1160, perform tapping tasks with unparalleled speed and precision. This machine ensures impeccable thread quality and pitch accuracy, handling both small and large-diameter threads with stability and reliability.
6. Control System
Equipped with advanced control systems like Mitsubishi or Fanuc, the ZD-V1160 offers a user-friendly interface, intuitive programming capabilities, and high-speed processing. It allows for automated process control, real-time machine monitoring, and features error diagnosis and alarms for efficient operation and maintenance.
7. Optional Accessories
Enhance your machining capabilities with the ZD-V1160's array of optional accessories tailored to meet your specific processing needs, including:
- Fourth-Axis Rotary Table: Unleash the true potential of your machine with this remarkable accessory that broadens its machining capabilities, effortlessly tackling complex curved surfaces and intricate multi-face processing demands. Imagine crafting intricate impellers with ease, as the fourth-axis rotary table harmoniously collaborates with the X, Y, and Z axes to flawlessly shape the sophisticated blade surfaces.
- Cooling and Lubrication Systems: Elevate the performance and durability of your CNC machine with our diverse range of cooling and lubrication systems, meticulously designed to ensure flawless operation during machining. Our high-pressure cooling system not only cools the tool and workpiece with precision but also significantly enhances the surface quality of the workpiece and prolongs the tool's lifespan. Meanwhile, the automatic lubrication system guarantees the seamless movement of every component, minimizing wear, tear, and maintenance expenses.
- Tool Monitoring System: Experience unparalleled peace of mind with our cutting-edge tool monitoring system that vigilantly tracks tool wear and breakage in real-time throughout the machining process. Should any tool failure occur, it promptly alerts the operator, ensuring timely tool replacement and preventing costly processing errors and material wastage.
8. After-Sales Service
We recognize the paramount importance of after-sales service in your production journey. Thus, we proudly present our all-encompassing after-sales service suite:
- Installation and Commissioning: Our expert technical team is committed to delivering on-site installation and commissioning services, ensuring your machine is operational and ready for use in no time.
- Training: We offer comprehensive training programs for operators and maintenance personnel, empowering them with the skills needed to operate and maintain the machine proficiently and efficiently.
- Warranty: The ZD-V1160 comes with an impressive [X]-month warranty period. Rest assured, any quality issues within this timeframe will be addressed with complimentary repairs or part replacements.
- Technical Support: Our dedicated technical support team is at your service 24/7, ready to address your queries and resolve issues. Additionally, we offer swift remote technical support via the Internet, catering to your needs with utmost efficiency.
9. Conclusion
The ZD-V1160 machining center stands as a beacon of high performance and unwavering reliability. With its superior structural design, precision machining prowess, and exceptional after-sales service, it emerges as the ideal choice for fulfilling your manufacturing aspirations.
To ensure we deliver the most tailored machining solution for you, kindly provide us with the engineering drawings of the parts you intend to process. This will enable us to meticulously analyze your specific needs and recommend the most suitable configuration and accessories for the ZD-V1160.
Should you have any inquiries or require further assistance, please do not hesitate to reach out:
Contact Number: +86 19818983582
We eagerly anticipate the chance to collaborate with you, helping you harness greater success within your business ventures.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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