Machining Center ZD - V1160 Recommendation
Dear Valued Customer,
I'm Kin from Dalian Zhide Numerical Control Technology Co., Ltd. We are an esteemed CNC machine tool enterprise passionately committed to delivering high-quality products and exceptional services. Today, I am delighted to present to you our remarkable creation - the ZD - V1160 Machining Center.
1. Introduction of Dalian Zhide Numerical Control Technology Co., Ltd.
Founded in 2011, our company is steadfastly dedicated to the R&D, production, sales, and after-sales service of cutting-edge CNC machine tools. Empowered by a distinguished R&D team, state-of-the-art production facilities, and a meticulous quality control system, we proudly hold numerous certifications, including the ISO9001 international quality system and EU CE certification. Our products are celebrated in local and global markets, enhancing production efficiency and quality for a multitude of customers.
2. Overall Features of ZD - V1160 Machining Center
The ZD - V1160 is a high-performance machining center crafted to fulfill the versatile demands of contemporary manufacturing. It masterfully combines superb stability, unmatched precision, and formidable processing capabilities, making it a preferred solution across sectors such as automotive, aerospace, precision machinery, and mold manufacturing.
3. Structural Design
3.1 High - Strength Casting
The essential components of the ZD - V1160, including the bed, column, and saddle, are constructed from high-strength Meehanite cast iron. Enhanced by annealing processes to alleviate internal stresses, these parts boast exceptional vibration absorption and long-lasting stability. This results in a significant reduction in the impact of cutting forces on machining accuracy, ensuring the machine remains stable during high-speed and heavy-load operations.
3.2 Rigid Structure
This machine showcases a robust box-type structure design, characterized by high rigidity and strength. The broad-span guide rails and large-diameter ball screws guarantee seamless axis movement and precise positioning. The symmetrically arranged support structure further boosts the machine tool's overall stability, enabling it to endure substantial cutting forces devoid of deformation.
4. Technical Specifications
4.1 Worktable
- Size: The worktable of the ZD - V1160 spans 1200×600mm, providing an ample workspace for machining a variety of workpiece sizes.
- Load Capacity: It can accommodate a maximum load of 1000kg, making it ideal for processing large and heavy-duty workpieces.
- T - Slots: The worktable boasts T-slots with specific numbers, widths, and pitches (please consult the product manual for precise details). These facilitate the secure fixing of workpieces and fixtures, ensuring steadfast clamping during machining.
4.2 Axis Movement
| Item |
Unit |
ZD - V1160 |
| System - Operating System |
Set |
Mitsubishi/Fanuc |
| Worktable - Worktable Surface Size |
mm |
1200*600 |
| Worktable - Worktable Load - Capacity |
kg |
1000 |
| Stroke - Left - Right Stroke (X) |
mm |
1100 |
| Stroke - Front - Rear Stroke (Y) |
mm |
610 |
| Stroke - Up - Down Stroke (Z) |
mm |
610 |
| Spindle - Spindle Taper (Specification/Installation Size) |
mm |
BT40/BT50 |
| Spindle - Maximum Spindle Speed |
rpm/min |
8000/10000 |
| Spindle - Spindle Drive Mode |
Mode |
Belt/Direct - Drive |
| Spindle - Distance from Spindle Center to Column Guide |
mm |
660 |
| Spindle - Distance from Spindle End Face to Worktable Surface |
mm |
120 - 720 |
| Guideway - Guideway/Linear Guideway Specification |
- |
Linear Guideway |
| Motor - Spindle Motor Parameters (Power) |
kw |
15/18.5 |
| Motor - X, Y, Z - axis Motor Parameters (Power) |
kw |
3, 3, 4.5 |
| Motor - X, Y, Z - axis Rapid Traverse Speeds |
m/min |
36, 36, 36 |
| Machine Tool Accuracy - Positioning Accuracy |
mm |
0.004/300 |
| Machine Tool Accuracy - Repeatability Accuracy |
mm |
±0.002/300 |
| Machine Tool Specification - Net Weight of Machine Tool |
T |
7.3 |
| Machine Tool Specification - Floor Area of Machine Tool (LengthWidthHeight) |
mm |
3150*2600*3100 |
- X - Axis Travel: The X-axis travel extends to 1100mm, permitting a broad range of horizontal movements to fulfill the processing needs of long-sized workpieces.
- Y - Axis Travel: The Y-axis travel reaches 610mm, offering ample space for machining workpieces in the front-to-back direction.
- Z - Axis Travel: The Z-axis travel is 610mm, catering to the requirements of machining workpieces of various heights.
- Fast - Moving Speed: The fast-moving speed of the X, Y, and Z axes is an impressive 36m/min. This rapid movement minimizes non-cutting time, enhancing production efficiency.
- Positioning Accuracy: Marvel at the remarkable precision of this machining center, with each axis achieving a positioning accuracy of 0.004/300mm and a repeat precision of ±0.002/300mm. This exceptional level of accuracy guarantees that every workpiece meets even the most stringent specifications.
4.3 Spindle
- Spindle Taper: The spindle is available with a BT40/BT50 taper to suit your specific requirements. It boasts a robust clamping force, ensuring unwavering stability of the tool even during high-speed rotations.
- Spindle Speed: With a versatile spindle speed range of 8000/10000 rpm (belt/direct-drive options), this machine adapts to a variety of machining processes and materials. For instance, choose higher speeds for aluminum alloys to enhance surface finish, or lower speeds for high-hardness alloy steels to maintain tool strength and machining excellence.
- Spindle Power: Equipped with a formidable spindle motor power of 15/18.5KW, this machine delivers ample power for high-speed and heavy-duty cutting. It effectively processes a wide range of materials, from steel and cast iron to aluminum alloys and non-metallic substances.
4.4 Tool System
- Tool Magazine Capacity: Featuring a tool magazine with a considerable capacity (refer to the product manual for specifics), the ZD - V1160 can host multiple tools, facilitating automatic tool changes during machining. This significantly reduces tool change durations, thereby boosting production efficiency.
- Tool Change Time: The tool change time is remarkably brief (please refer to the product manual for precise details), ensuring a seamless transition between various machining tasks and minimizing any interruptions in production.
5. Machining Capabilities
5.1 Milling
The ZD - V1160 excels in milling with its high-performance capabilities. Whether you're engaged in face, end, or contour milling, it delivers high-precision results. Its high-speed spindle and accurate axis movements enable the processing of intricate shapes with smooth surfaces and tight dimensional accuracy. For mold cavity milling, it ensures precise control over cavity shape and size, guaranteeing superior mold quality.
5.2 Drilling
In drilling operations, this machine ensures impeccable perpendicularity and accuracy. Its high-torque spindle swiftly drives drill bits through various materials, while precise axis positioning guarantees hole alignments that conform to design standards. This is crucial for parts with multiple holes, such as engine blocks.
5.3 Tapping
The ZD - V1160 demonstrates proficiency in tapping, executing high-speed, accurate taps that ensure superior thread quality and pitch accuracy. Whether managing small or large-diameter threads, the machine consistently performs tapping tasks with exceptional stability.
6. Control System
Equipped with a sophisticated control system, such as the Mitsubishi/Fanuc (select according to your preference), the ZD - V1160 boasts a user-friendly interface, intuitive programming features, and high-speed processing. It enables automated process control, real-time machine status monitoring, and includes error diagnostics and alarms for easy operation and maintenance.
7. Optional Accessories
To cater to your unique processing requirements, the ZD - V1160 offers an array of optional accessories, such as:
- Fourth-Axis Rotary Table: Transform your CNC machining experience with our innovative accessory that significantly broadens the capabilities of your machine. This cutting-edge addition empowers you to effortlessly tackle intricate curved surfaces and parts demanding multi-faceted processing. When dealing with components like impellers, our fourth-axis rotary table seamlessly collaborates with the X, Y, and Z axes, delivering flawless machining of complex blade surfaces.
- Cooling and Lubrication Systems: Elevate your machine's performance with our diverse range of cooling and lubrication systems, meticulously designed to ensure seamless operation during machining. Our high-pressure cooling system effectively dissipates heat from both the tool and workpiece, enhancing the surface finish and prolonging tool longevity. Meanwhile, the automatic lubrication system guarantees the smooth movement of all mechanical components, minimizing wear and tear and slashing maintenance costs.
- Tool Monitoring System: Stay ahead of any potential setbacks with our state-of-the-art tool monitoring system that vigilantly tracks tool wear and breakage in real-time. Upon detecting any tool malfunction, it promptly triggers an alarm, empowering operators to execute timely tool replacements, thereby preventing machining inaccuracies and costly material wastage.
8. After-Sales Service
Recognizing the critical importance of after-sales service to your operations, we are proud to offer an extensive and robust after-sales service ecosystem:
- Installation and Commissioning: Our expert technical team is dedicated to providing on-site installation and commissioning services, ensuring your machine is operational and ready for use without delay.
- Training: We offer comprehensive training programs tailored for operators and maintenance personnel, equipping them with the essential skills to effectively operate and maintain the machine with confidence.
- Warranty: The ZD-V1160 is backed by an impressive [X]-month warranty period. Should any quality issues arise within this timeframe, we pledge to offer free repair services or replace defective parts at no additional cost.
- Technical Support: Our exemplary technical support team stands ready around the clock to address your queries and resolve challenges. Leveraging the power of the internet, we also provide remote technical support, ensuring swift and efficient responses to your needs.
9. Conclusion
The ZD-V1160 machining center epitomizes high performance and reliability, thanks to its exceptional structural design and precision machining capabilities. Coupled with our unmatched after-sales service, it emerges as the ideal choice to fulfill your manufacturing aspirations.
To tailor the perfect machining solution to your needs, we invite you to share the engineering drawings of the parts you intend to process. This insight will enable us to thoroughly analyze your specific requirements and recommend the most suitable configuration and accessories for the ZD-V1160.
For any inquiries or further information, do not hesitate to reach out:
Contact Number: +86 19818983582
We are excited about the prospect of partnering with you and contributing to the remarkable success of your business.
Best regards,
Kin
Dalian Zhide Numerical Control Technology Co., Ltd.
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