Product Introduction Manual for ZD - G500 Dual - Spindle Vertical Machining Center
I. Product Overview
The ZD - G500 Dual - Spindle Vertical Machining Center, a remarkable innovation by Dalian ZHIDECNC Technology Co., Ltd, represents the zenith of high-performance machine tool technology. Distinguished by its cutting-edge design philosophy and futuristic manufacturing techniques, this center ensures extraordinary precision, formidable rigidity, and unmatched efficiency. Masterfully crafted for the voluminous production of complex components, it finds its pivotal role in a multitude of sectors, including automotive parts manufacturing, construction machinery, aerospace, electronics, and pneumatic and hydraulic systems.
II. Product Features
(I) Efficient Processing
- Dual-Spindle Design
- Outfitted with dual high-speed spindles, this machining center facilitates the simultaneous production of two identical parts, vastly enhancing processing efficiency. This capability considerably reduces production cycle times, seamlessly meeting the rigorous demands of mass production.
- Fast Tool Change System
- Boasting a dual-servo arm-type tool magazine, this machine exhibits impressive tool change speed and reliability. With a capacity for 24 * 2 tools (dual-gripper tool magazine), it accommodates a maximum tool diameter of 80mm (full tool) and 160mm (adjacent tool), with a maximum weight of 8kg. Experience lightning-fast tool change times of just 1.6 seconds, minimizing downtime and maximizing auxiliary processing efficiency.
(II) High-Precision Processing
- Advanced Transmission System
- Utilizing linear guides for the X/Y/Z1/Z2 axes, the machine achieves remarkable traverse speeds of up to 48m/min. With a positioning accuracy of 0.005mm and a repeat positioning accuracy of 0.003mm, it ensures impeccable positioning and seamless motion control throughout each phase of processing.
- High-Precision Spindle
- Spindle 1 and Spindle 2 are meticulously engineered for superior performance, achieving speeds of 8000rpm (belt) and 12000rpm (direct drive), depending on the drive mode. Paired with a BT40 spindle taper, they facilitate rapid, high-precision cutting at every stage of the machining process.
- Stable Structural Design
- Built with an unwavering commitment to quality, the machine's structure employs premium materials, ensuring exceptional rigidity and stability. This minimizes vibrations and deformations during operations, guaranteeing consistent accuracy and superior production quality.
(III) Flexibility and Versatility
- Multi-axis Linkage Machining
- Incorporated with a Mitsubishi customized system, the machine excels in dual 2-axis bidirectional machining. The optional fourth-axis rotary table and brake tailstock enable it to perform multi-axis linkage machining for intricate components, catering to a diverse array of processing requirements.
- Center Water-out and High-Pressure System
- The four-axis lead screw is equipped with a center water-out and high-pressure system, effectively cooling both the tool and workpiece during operations. This ensures unwavering processing accuracy and facilitates efficient chip removal, thus enhancing the quality of the machined surface.
III. Technical Parameters
| Items |
Unit |
ZD - G500 |
| Workbench |
mm |
1000*460 |
| T - slot (number width spacing) |
|
3*18*140 |
| Maximum load - bearing capacity |
kg |
600 |
| Travel |
mm |
800/500/540/540 |
| X/Y/Z1/Z2 - axis stroke |
635 |
| Distance from spindle center to column |
90 - 630 |
| Distance from spindle end face to workbench |
500 |
| Spindle 1 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Spindle 2 |
rpm |
8000 (belt) / 12000 (direct - drive) |
| Spindle speed |
- |
BT40 |
| Speed |
m/min |
48 |
| X/Y/Z1/Z2 - axis rapid movement |
| Precision |
mm |
0.005 |
| Positioning accuracy |
0.003 |
| Feed |
mm/min |
0 - 10000 |
| Cutting feed |
- |
Linear guide rail |
| Automatic tool changer / ATC |
T |
24*2 (dual - arm tool changer) |
| Tool magazine capacity |
mm |
Φ80 |
| Maximum tool diameter (full - load) |
mm |
Φ160 |
| Maximum tool diameter (adjacent) |
kg |
8 |
| Maximum tool weight |
s |
1.6 |
| System |
- |
Mitsubishi / New - generation |
| System configuration |
- |
11*2 |
| Spindle motor power |
kW |
2.0/2.0/3.0/3.0 |
| X/Y/Z1/Z2 three - axis motor power |
kg |
6800 |
| Machine tool weight |
mm |
2800*2800*2650 |
(I) Worktable
- Working Size: 1000 * 460mm
- T-slot (Number × Width × Spacing): 3 * 18 * 140
- Maximum Load-bearing Capacity: 600kg
(II) Travel
- X/Y/Z1/Z2 Axis Travel: 800/500/540/540mm
- Distance from Spindle Center to Column: 635mm
- Distance from Spindle End Face to Worktable: 90 - 630mm
- Relative Distance between Dual Spindles: 500mm
(III) Spindle
- Spindle Speed (Belt/Direct Drive): 8000rpm (belt) / 12000rpm (direct drive)
- Spindle Taper: BT40
(IV) Speed, Accuracy, and Feed
- X/Y/Z1/Z2 Axis Rapid Traverse Speed: 48m/min
- Positioning Accuracy: 0.005mm
- Repeat Positioning Accuracy: 0.003mm
- Cutting Feed: 0 - 10000mm/min
(V) Automatic Tool Change System/ATC
- Tool Magazine Capacity: 24 * 2 (dual - gripper tool magazine)
- Maximum Tool Diameter (Full Tool): 80mm
- Maximum Tool Diameter (Adjacent Tool): 160mm
- Maximum Tool Weight: 8kg
- Tool Change Time: 1.6 seconds
(VI) System Configuration
- System: Mitsubishi/New Generation
(VII) Other Parameters
- Spindle Motor Power: 11 * 2Kw
- X/Y/Z1/Z2 Three - axis Motor Power: 2.0/2.0/3.0/3.0Kw
- Machine Weight: 6800kg
- Machine Size: 2800 * 2800 * 2650mm
IV. Application Industries
- Automotive Parts Manufacturing: This machine excels in the high-precision processing of automotive engines, transmissions, and other critical components. It significantly boosts production efficiency and enhances product quality.
- Construction Machinery Industry: Ideal for processing various structural parts and components of construction machinery, ensuring they meet rigorous accuracy and strength requirements.
- Aerospace Field: Perfectly suited for manufacturing precision parts such as aero-engine blades and aerospace structural components, fulfilling the high-performance demands of the aerospace industry.
- Electronics Industry: Efficient in processing components such as housings and heat sinks for electronic equipment, achieving remarkable precision and efficiency in production.
- Pneumatic and Hydraulic Industry: Specializes in producing pneumatic and hydraulic components like valves and pump bodies, ensuring exceptional accuracy and sealing performance.
V. Company Advantages
Dalian ZHIDECNC Technology Co., Ltd. stands as a beacon of expertise in the CNC machine tool industry, seamlessly integrating research & development, production, sales, and exceptional service. With an unwavering commitment to excellence, innovation, and perfection, Dalian ZHIDECNC boasts formidable R&D capabilities, masterful manufacturing techniques, and a robust service framework that sets us apart. Proudly, the company has achieved numerous national patent certifications, the prestigious ISO9001 international quality certification, and the sought-after EU CE qualification. By engaging in collaborative technical research with eminent international machine tool manufacturers and forging strategic alliances with renowned universities, Dalian ZHIDECNC continues to push the boundaries of innovation, securing its place as a leader in the industry.Dedicated to revolutionizing the landscape of CNC precision machine tools, Dalian ZHIDECNC is committed to delivering cutting-edge intelligent and unmanned technical solutions. Our focus is on crafting superior machine tool products designed to deliver unparalleled quality and generate remarkable value for our esteemed users. We are constantly evolving to meet the demands of a modern market, ensuring our solutions not only meet but exceed expectations.
Our team is ready to provide you with exceptional service and support tailored to your unique needs.
Opt for the ZD-G500 dual-spindle vertical machining center and unlock a realm of high-performance, precision-engineered, and reliable processing power. Experience the comprehensive, high-quality service that Dalian ZHIDECNC is renowned for. Our cutting-edge solutions are designed to meet the diverse needs of modern manufacturing. We warmly welcome inquiries and purchases from our valued international clientele, promising solutions that are both innovative and efficient!
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